• 제목/요약/키워드: remelting

검색결과 73건 처리시간 0.027초

주조용 TiAl 합금의 조직 미세화를 위한 반복열처리 공정 조건에 관한 연구 (The Effects of Cyclic Heat Treatment Process for Fine Microstructure of TiAl Cast Alloy)

  • 공만식;양현석
    • 열처리공학회지
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    • 제32권5호
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    • pp.195-200
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    • 2019
  • For expanding the applications and workability of TiAl alloy, elongation is very important property. Fine microstructure is needed for elongation and physical properties of TiAl alloys. In this study, The effects of cyclic heat treatment process for fine microstructure of Ti-46Al-Nb-W-Cr-Si-C alloy, which was made by VAR (vacuum arc remelting) and VIM(vacuum induction melting) centrifugal casting process, was investigated. Cycle heat treatment process was very effective for recrystallization of this TiAl system, which has microstructure size of $50{\sim}100{\mu}m$ through pre-heat treatment, cyclic heat treatment in ${\alpha}+{\gamma}$ phase region and solution heat treatment respectively. Refined grain size was finally confirmed by photos of optical microscope and scanning electron microscope.

Antibacterial Properties of TiAgN and ZrAgN Thin Film Coated by Physical Vapor Deposition for Medical Applications

  • Kang, Byeong-Mo;Lim, Yeong-Seog;Jeong, Woon-Jo;Kang, Byung-Woo;Ahn, Ho-Geun
    • Transactions on Electrical and Electronic Materials
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    • 제15권5호
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    • pp.275-278
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    • 2014
  • We deposited TiAgN and ZrAgN nanocomposite coatings on pure Titanium specimens, by using arc ion plating (AIP) with single alloy targets. TiAg ZrAg alloy targets of 5 wt.%, 10 wt.% silver content by vacuum arc remelting (VAR), followed by homogenization for 2 hours at $1,100^{\circ}C$ in non-active Ar gas atmosphere and characterized these samples for morphology and chemical composition. We investigated the biocompatibility of TiAg and ZrAg alloys by examining the proliferation of L929 fibroblast cells by MTT test assay, after culturing the cells ($4{\times}10^4cells/cm^2$) for 24 hours; and exploring the antibacterial properties of thin films by culturing Streptococus Mutans (KCTC3065), using paper disk techniques. Our results showed no cytotoxic effects in any of the specimens, but the antibacterial effects against Streptococus Mutans appeared only in the 10 wt.% silver content specimens.

Al-Si/$\{SiC}_{p}$ 복합재료 용탕에서 SiC 입자의 침강 (Settling of SiC Particlesin the Al-Si/${SiC}_{p}$ Composite Melts)

  • 김종찬;권혁무
    • 한국재료학회지
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    • 제7권2호
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    • pp.145-151
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    • 1997
  • AI-xSi/ySiC( x:6~18wt%, y: 3~9wt%, SiC 입자크기: $10~28{\mu}m$) 복합재료를 재용해한 후 항온 유지하고 응고 시킬때 SiC 입자가 몰드의 하부로 침강하는 현상을 계통적으로 조사하였다. AI-Si/SiC 복합재료 용탕을 항온으로 유지하면 입자가 없는 지역은 유지시간이 약 처음 30분 동안 빠르게 증가한다. SiC 입자가 크기가 클수록 SiC입자의 크기가 클수록 SiC입자의 침강속도가 빠르다. 또한 복합재료중 철가한 SiC 입자의 부피분율이 증가하면 입자의 침강속도는 감소한다.

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폐가공송전선용 Al선재의 신선가공 특성 (The Drawing Properties of Aluminum Wire in Aged Overhead Conductor)

  • 김상수;구재관;이영호;김병걸
    • 한국전기전자재료학회논문지
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    • 제26권6호
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    • pp.482-487
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    • 2013
  • The new recycling technology for aged aluminum wires in overhead conductor have been carried out. We are attempting to develop remanufacturing method for them for more effective way of recycling in stead of its conventional remelting process. The drawing process of aged aluminum wires play a role in remanufacture process. Drawing process was performed under lubricant. The speed of drawing was between 500 m/min and 1,000 m/min. These machines have 11 or 12 dies house for breakdown of the feedstock. Material of the die is tungsten carbide and they have generally 25% reduction ratio. The paper investigates the mechanical properties during drawing process of aged aluminum wire. The results of tensile tests and microscopic analysis were discussed to underscore the hardening features of drawing aluminum wire. Various graphs are presented accompanied by discussion about their relevance on the process.

Al-Cu-Li-X(In, Be) 합금의 기계적 성질에 미치는 저융점상의 영향 (The Effect of Low Melting Point Phase on Mechanical Properties of Al-Cu-Li-X(In, Be) Alloys)

  • 이종수;이승호;김석원;우기도
    • 열처리공학회지
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    • 제8권4호
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    • pp.245-254
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    • 1995
  • The purpose of this study was to examine the effects of low melting point phase(LMPP) on mechanical properties in the Al-Cu-Li-X(In, Be) alloys. This study was performed by the differential scanning calorimetry(DSC), the transmission electron microscope(TEM), hardness test, tensile test and notch tensile test. The shape of LMPP in the specimens homogenized at $570^{\circ}C$ was film type due to remelting at grain boundary during homogenization. Low melting point phases had no effects on mechanical properties in the aging treated materials, because the density of LMPPs was low. Mechanical properties of the aging treated materials were affected by the density of matrix precipitation phases and grain sizes. For the In or In, Be added Al-Cu-Li alloys, the optimum solution treatment temperature was $550^{\circ}C$. The strength of Al-Cu-Li-In-Be $T_6$ treated alloy was higher than that of 2090-$T_8$ alloy.

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Al/흑연 압출재를 이용한 Al-Si/흑연 복합재료 제조와 감쇠능 (Manufacturing and Damping Properties of Al-Si/Gr. Composite using extruded Al/Gr. Composite)

  • 박헌범;권혁무
    • 한국주조공학회지
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    • 제21권2호
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    • pp.119-126
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    • 2001
  • Al/15%Gr. composite have been manufactured by mixing, compacting, and extruding aluminium powder and graphite powder. Then, Al-6%Si/x%Gr., Al-12%Si/x%Gr., and Al-18%Si/x%Gr.(x: 0, 2, 4, 6, 8) composites have been manufactured by remelting the extruded materials(Al/15%Gr.), Al-33.3%Si alloy, and Al ingot, etc. We conducted experiments to chracterize the microstructure, and damping properties and hardness. The result of microstructure experiment on Al-x%Si/y%Gr. composites reveals the good dispersion of graphite. As to Al-Si/y%Gr. composites, the more the graphite contents, the less the tensile strength. And the tensile strength varied according to contents of Si: with its highest value in Al-18%Si/y%Gr. composites and lowest in Al-6%Si/y%Gr. composites. As to Al-x%Si/y%Gr. composites, the more the contents of graphite, the more the vibration damping properties. And we can get the highest vibration damping rate in Al-12%Si/y%Gr. composites which matrix structure is an eutectic component.

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Synthesis, Structure, and Thermal Property of Poly(trimethylene terephthalate- co-trimethylene 2,6-naphthalate) Copolymers

  • Jeong, Young-Gyu;Jo, Won-Ho;Lee, Sang-Cheol
    • Fibers and Polymers
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    • 제5권3호
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    • pp.245-251
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    • 2004
  • Poly(trimethylene terephthalate-co-trimethylene 2,6-naphthalate)s (P(TT-co-TN)s) with various copolymer composition were synthesized, and their chain structure, thermal property and crystalline structure were investigated by using $^1$H-NMR spectroscopy, differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD), respectively. It was found from sequence analysis that all the P(TT-co-TN) copolymers synthesized have a statistical random distribution of TT and TN units. It was also observed from DSC thermograms that the glass transition temperature increases linearly with increasing the TN comonomer content, whereas the melting temperature of copolymer decreases with increasing the corresponding comonomer content in respective PTT- and PTN-based copolymer, showing pseudo-eutectic melting behavior. All the samples melt-crystallized isothermally except for P(TT-co-66 mol % TN) exhibit multiple melting endotherms and clear X-ray diffraction patterns. The multiple melting behavior originates from the dual lamellar population and/or the melting-recrystallization-remelting. The X-ray diffraction patterns are largely divided into two classes depending on the copolymer composition, i.e., PTT and PTN $\beta$-form diffraction patterns, without exhibiting cocrystallization.

다출력 유도 가열 시스템에 의한 반용융 소재의 재가열 (Reheating of Semi-Solid Material Using Multi-Capacity Induction Heating System)

  • 정홍규
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.199-202
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    • 1999
  • Many processing times for fabricating complex shaped parts by near net shape process such as thixoforming or semi-solid forming, are required due to the time for die design, induction heating and forming process. Therefore, for the thixoforming process, multi-capacity induction heating process is very important due to the reduction of the processing time and cost. It is indispensable to adopt a power-time heating pattern which manages to conciliate complete eutectic melting at the core with limited overheating at the periphery. The total reheating time is thus dependent on billet diameter; in inches$(pm20%)$. Typically, high frequency is used for the rapid reheating of the billet to the eutectic temperature range and low frequency for the remelting of the desired fraction of liquid and for the radial homogeneization of the liquid fraction. So in this study, the multi-capacity induction heating conditions of ALTHIX 86s alloy to reduce the processing time and cost would be proposed. The suitability of multi-capacity induction heating conditions would be verified through the comparison to Garat's data.

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Ti-Nb계 합금의 미세조직 및 경도변화에 미치는 열처리 조건의 영향 (The Effect of the Heat Treatment Conditions on the Microstructure and Hardness of Ti-Nb Alloys)

  • 이도재;이경구;이광민;황주영
    • 한국주조공학회지
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    • 제23권4호
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    • pp.204-211
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    • 2003
  • Ti-3wt.%Nb(${\alpha}$type), Ti-20wt.%Nb(${\alpha}+{\beta}$,type) and Ti-40wt.%Nb(${\beta}$type) alloys were melted by vacuum are remelting. The specimens were homogenized at 1050$^{\circ}C$ for 24 hr and were then hot rolled to 50% reduction. Each alloys were solution heat treated at ${\beta}$ zone and ${\alpha}+{\beta}$, zone after homogenization, and then aged. The microstructural and hardness changes in Ti-Nb alloys with Nb contents were investigated by SEM, XRD and hardness tester. The microstructural change from equiaxied to acicular and the increase of ${\beta}$ phase in Ti-Nb alloys were obtained when the Nb content increased. The higher hardness value of ${\alpha}+{\beta}$type alloy was obtained compared to the other alloys.

9mm 합금타이타늄 중간 선재 연구 (A Study on The Φ 9mm Titanium Alloy Wire)

  • 김상연
    • 한국산학기술학회논문지
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    • 제13권1호
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    • pp.8-13
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    • 2012
  • Ti-3Al-2.5V 잉고트를 제작하고 직경 9mm 합금타이타늄 wire로 가공하여 수입소재와 비교하여 그 특성을 조사하였다. 잉고트는 산소함량이 0.11wt%이고 철 함량이 0.085wt%로서 ASTM Gr.9 규격을 만족하였다. 9mm 합금 타이타늄 wire 경도는 225-250Hv로 비슷한 결과를 얻었고, 인장강도는 수입소재가 804MPa이고, 국내 개발품은 734MPa이었다. 연신율은 수입소재가 12%이고 국내 개발품은 22%였다. 직경 400mm 잉고트에서 단조 및 다단 열간 압연공정을 통해 직경 9.0mm 타이타늄합금선재를 제작하는 새로운 제작공정을 개발하였다.