• Title/Summary/Keyword: reformer

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Removal of Tar and Soot in The Syngas Produced from Gasification of Wood Chip by Using Catalytic Reformer (촉매 개질기를 이용한 우드칩 가스화 합성가스 내 타르 및 수트 제거)

  • Yoon, Sang-Jun;Son, Young-Il;Kim, Yong-Ku;Lee, Jae-Goo
    • Journal of Hydrogen and New Energy
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    • v.20 no.6
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    • pp.519-525
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    • 2009
  • The catalytic steam reforming of woody biomass tar and soot to convert a synthetic gas containing hydrogen was investigated by using a bench-scale biomass gasification system. One commercial nickel-based catalyst, Katalco 46-6Q, and two different kinds of natural minerals, dolomite and olivine, were tested as a reforming catalyst at various reforming temperatures. The reaction characteristics of woody biomass tar were also investigated by TGA at a variety of heating rates. With all three catalysts conversion efficiency of tar and soot increased at increasing temperature. The reforming of tar and soot in the synthetic gas induce the increase of combustible gases such as $H_2$, CO and $CH_4$ in the product gas. The nickel-based catalyst showed a higher tar and soot conversion efficiency than mineral catalysts under the same temperature conditions.

Temperature Control in Autothermal Reforming Reactor (메탄올 자열 개질 반응기에서의 온도제어)

  • Kim, Song Joo;Nam, Ji Hoon;Lee, Jietae;Kim, Dong Hyun
    • Korean Chemical Engineering Research
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    • v.45 no.1
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    • pp.12-16
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    • 2007
  • Temperature control of an autothermal methanol reforming reactor which uses the copper-zinc oxide catalyst was studied. Temperature at 1cm below the hot-spot point in the reactor was used for the controlled variable, and the air flow rate was used for the manipulated variable. A first order plus time delay model was identified and controller parameters were obtained by applying the IMC-PI tuning rule to the identified model. With this controller, we could control the reforming reactor temperature within ${\pm}5^{\circ}C$ over 100 hours. Change of the hot-spot point due to the catalyst degradation was investigated and it could be used to design an adaptive controller.

Modeling for the Performance Analysis of a Tubular SOFC/MGT Hybrid Power System (원통형 고체산화물 연료전지와 마이크로 가스터빈 하이브리드 시스템의 성능해석을 위한 모델링)

  • Song, T.W.;Sohn, J.L.;Kim, J.H.;Kim, T.S.;Ro, S.T.;Suzuki, K.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.2070-2075
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    • 2004
  • Performance of a solid oxide fuel cell (SOFC) can be enhanced by converting thermal energy of its high temperature exhaust gas to mechanical power using a micro gas turbine (MGT). A MGT plays also an important role to pressurize and warm up inlet gas streams of the SOFC. In this study, the influence of performance characteristics of the tubular SOFC on the hybrid power system is discussed. For this purpose, detailed heat and mass transfer with reforming and electrochemical reactions in the SOFC are mathematically modeled, and their results are reflected to the performance analysis. The analysis target is 220kWe SOFC/MGT hybrid system based on the tubular SOFC developed by Siemens-Westinghouse. Special attention is paid to the ohmic losses in the tubular SOFC counting not only current flow in radial direction, but also current flow in circumferential direction through the anode and cathode.

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System configuration and operation for Kerosene-driven SOFC stack (등유 개질가스를 이용한 고체산화물 연료전지 스택의 시스템 구성과 운영)

  • Kim, Sun-Young;Yoon, Sang-Ho;Bae, Joong-Myeon;Yoo, Young-Sung
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2144-2148
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    • 2008
  • Kerosene-driven solid oxide fuel cell (SOFC) system with reformer, desulfurizer and after-burner was mainly developed for this study. Originally the system was developed for 1kW class SOFC system for residential power generation (RPG) application. As a preliminary study of 1kW class SOFC system operation, a short stack was applied to the system. The short stack consists of 7 cells of $10cm{\times}10cm$ area and was operated at $720^{\circ}C$. The effect of anode inlet gas composition to stack performance was investigated. Firstly, I-V characteristics of SOFC with different fuel of kerosene and hydrogen were studied. Secondly $CH_4$ internal reforming was performed at various anode inlet gas compositions of $H_2$, $CH_4$ and $H_2O$. Through these experiments the effects of each anode inlet gas component to stack performance were analyzed and the significant operating parameters were iscussed.

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Process Technologies of Reforming, Upgrading and Purification of Anaerobic Digestion Gas for Fuel Cells (연료전지에의 적용을 위한 혐기성 소화가스의 정제, 고질화 및 메탄개질 기술)

  • BAE, MINSOO;LEE, JONGYEON;LEE, JONGGYU
    • Journal of Hydrogen and New Energy
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    • v.27 no.2
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    • pp.135-143
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    • 2016
  • Biogas is a renewable fuel from anaerobic digestion of organic matters such as sewage sludge, manure and food waste. Raw biogas consists mainly of methane, carbon dioxide, hydrogen sulfide, and water. Biogas may also contain other impurities such as siloxanes, halogenated hydrocarbons, aromatic hydrocarbons. Efficient power technologies such as fuel cell demand ultra-low concentration of containments in the biogas feed, imposing stringent requirements on fuel purification technology. Biogas is upgraded from pressure swing adsorption after biogas purification process which consists of water, $H_2S$ and siloxane removal. A polymer electrolyte membrane fuel cell power plant is designed to operate on reformate produced from upgraded biogas by steam reformer.

A Design for Natural Gas Reforming Reactor (천연가스 개질기 설계)

  • Lee, Taeckhong;Choi, Woonsun
    • Journal of Hydrogen and New Energy
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    • v.23 no.5
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    • pp.545-550
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    • 2012
  • This work is for the design study of natural gas reformer (40 $m^3/hr$ over). We used experimental kinetic data from literature. After that, we set up theoretical model based on experimental reaction kinetic data. The shape of reactor is 1.7 m long and 200 mm dia. with cylinder geometry. Volume of reactor is 53.4 liter. Average flow velocity of gases in the reactor has been determined 0.272 m/sec and residence time is 9.26 sec. Reaction temperature is $850^{\circ}C$, with pressure 9.3 Bar. Used natural gas volume is about 9.21 $m^3/hr$. Produced hydrogen is 43.7 $m^3/hr$ with no change of pressure. Unreacted natural gas is 0.09 $m^3/hr$ and the amount of steam is 26.9 $m^3/hr$. Steam to $CH_4$ (s/c ratio) is 2.91. Reforming reaction take place from the reactor entrance to 120 cm region of cylinder type reactor. After the entrance of reacting gases to 120 cm region, the reaction reaches equilibrium which is close to products. This study can be applicable to design various reactors. Output data is in good agreements with the data in literatures1).

A Study on the Estimation of Carbon Dioxide Generation During High Purity Hydrogen Production According to Natural Gas Composition (천연가스 조성에 따른 수소 생산 시에 발생하는 이산화탄소 배출량 산출에 대한 연구)

  • CHO, JUNGHO;NOH, JAEHYUN;KIM, DONG SUN
    • Journal of Hydrogen and New Energy
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    • v.30 no.6
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    • pp.485-489
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    • 2019
  • Hydrogen is known to be a clean fuel which does not generate a green house gas during the combustion. However, about 8 kg of carbon dioxide is generated during the course of producing 1 kg of hydrogen through reforming, water gas shift reaction and pressure swing adsorption in order to obtain a high purity hydrogen over 99.999% by volume. In this work, carbon dioxide generation is estimated according to four kinds of natural gas compositions supplied by Korea Gas Corporation and regarding natural gas as pure methane. For the simulation of the modeling, PRO/II with PROVISION V10.2 at AVEVA was utilized and Peng-Robinson equation of state with Twu's alpha function was selected.

System Development of a 100 kW Molten Carbonate Fuel Cell IV(System commisioning for operation (100 kW급 용융탄산염 연료전지 시스템 개발 IV(MCFC 시스템 시운전))

  • Lim, Hee-Chun;Ahn, Kyo-Sang
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1681-1683
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    • 2005
  • The molten carbonate fuel tell(MCFC) is endowed with the high potential especially in future electric power generation industry by its own outstanding characteristics. KEPCO(KEPRI) started a 100 kW MCFC system development program in 1993 and has been executed 100kW system develpilot plant successfully completed first phaseopment by 2005 on the basis of successful results of 25kW system development. In this program, the components and mechanical structure for 100 kW stack and system construction were completed on last year and now system pre-commissioning was being executed. A 100 kW MCFC power plant was constructed at the site of Boryeong Thermal Power Plant. A 100 kW MCFC system has characterized as a high pressure operation mode, $CO_2$ recycle, and externally reforming power generation system. The 100 kW MCFC system consisted with stacks which was made by two 50 kW sub-stacks, 90 cells with 6,000 cm2 active area and BOP including a reformer, a recycle blower, a catalytic burner, an inverter, and etc. The system will be operated under 3 atm pressure condition and expected to last over 5,000 hours by the end of this year.

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Performance test of scale-up $20Nm^3/hr$ scale hydrogen generator for hydrogen station (수소스테이션용 $20Nm^3/hr$급 수소제조장치 스케일-업 및 성능시험)

  • Oh, Young-Sang;Baek, Young-Soon
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.37-42
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    • 2006
  • In this study, $20Nm^3/hr$ scale compact hydrogen generator which can be apply to the hydrogen station was tested for hydrogen station application. $20Nm^3/hr$ scale compact hydrogen generator was developed by upgrading concept of stacking plate reactor from former $20Nm^3/hr$ scale plate hydrogen generator. concepts for improving system efficiency and performance include such as idea of heat recovery from the exhaust, exhaust duct which is especially design for plate type reactor reinforcement of insulation, enlargement of heat exchange area of reactor, introduction of desulphurizer reactor and PROX rector in a compact design, introduction of back fire protection structure of plate burner and so on, We can learn that final prototype of scale-up $20Nm^3/hr$ scale compact hydrogen generator can be operated steadily in 100% road at which over 94% of methane conversion(S/C=3.75) was obtained. In case of making up the weak point, we expect that it is possible to apply to hydrogen station by way of showing an example.

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A Study on the Achievement of Required Safety Integrity Level to Reduce Risk for SMR On-Site Hydrogen Refueling Stations (개질형 On-Site 수소충전소의 리스크 감소를 위해 요구되는 SIL 등급 달성 방안에 관한 연구)

  • Lee, Jin Ho;Lim, Jae-Yong
    • Journal of the Korean Society of Safety
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    • v.35 no.6
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    • pp.1-8
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    • 2020
  • In recent years, hydrogen has received much attention as an alternative energy source to fossil fuels. In order to ensure safety from the increasing number of hydrogen refueling stations, prevention methods have been required. In this regard, this study suggested an approach to reduce the risk of hydrogen refueling station by increasing Safety Integrity Level (SIL) for a Steam Methane Reformer (SMR) in On-Site Hydrogen Refueling Station. The worst scenario in the SMR was selected by HAZOP and the required SIL for the worst scenario was identified by LOPA. To verify the required SIL, the PFDavg.(1/RRF) of Safety Instrumented System (SIS) in SMR was calculated by using realistic failure rate data of SIS. Next, several conditions were tested by varying the sensor redundancy and proof test interval reduction and their effects on risk reduction factor were investigated. Consequently, an improved condition, which were the redundancy of two-out-of-three and the proof test interval of twelve months, achieved the tolerable risk resulting in the magnitude of risk reduction factor ten times greater than that of the baseline condition.