• Title/Summary/Keyword: refining efficiency

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Effect of Pulp Properties on the Power Consumption in Low Consistency Refining

  • LIU, Huan;DONG, Jixian;QI, Kai;GUO, Xiya;YAN, Ying;QIAO, Lijie;DUAN, Chuanwu;ZHAO, Zhiming
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.6
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    • pp.869-877
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    • 2020
  • The power consumption in the low consistency (LC) refining is an important indicator for the optimal control of the process and it is composed of the net power and the no-load power. The refining efficiency and process characterization of LC refining are directly affected by power consumption. In this paper, the effect of pulp consistency and average fiber length on the power consumption and refining efficiency were studied through the LC refining trials conducted by an experimental disc refiner. It is found that the curve of power-gap clearance can be divided into constant power section, power reduction section, and power increase section. And the no-load power and the adjustable domain of loading applied by the refining plates will increase as the increase of pulp consistency, while the increase of net power is larger than that of no-load power which makes the increasing of refining efficiency. Meanwhile, the adjustable domain of loading applied by the refining plates can be slightly improved by increasing the average fiber length, but its effect on the no-load power in the LC refining process can be neglected. The study of power consumption in LC refining is of positive significance for the proper selection of pulp properties in LC refining, in-depth exploration of refining mechanism, and energy consumption reduction in refining.

Physical Properties of Paper Depending on Two-Step Refining (2단고해에 의한 종이의 물성 변화)

  • 장현성;박종문
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.2
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    • pp.1-9
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    • 2004
  • Structure and strengths of paper have been studied by analyzing fibers characteristics depending on refining methods. In those studies stock preparation aspect of softwood and hardwood fibers mixing and fibers characteristics was focused for paper quality improvement. In this study drainage of fibers were analyzed to improve the production efficiency and paper product's quality. Fiber properties by one and two-step refining processes were compared. By applying two-step refining processes($2.8kg_f$ and $5.6kg_f$ of refining load), refining efficiency, drainage, and strengths could be improved at specific extent of refining.

Evaluation of Refining Process Based on the Inch Contact Theory (인치콘택 이론을 이용한 리파이닝 공정 평가)

  • 이학래;서만석;허용대;강태영
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.2
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    • pp.6-11
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    • 2003
  • Refining process is of critical importance unit process for papermaking that influences freeness as well as many mechanical and physical properties of paper. Refining is the process that requires extensive amount of electrical energy. Thus it is required to evaluate the refining process in terms of its influence on fiber and paper properties as well as its effect on energy consumption. In this study, to evaluate the efficiency of refining process the theory of inch contacts has been employed, and the influence of refining processes on fiber and paper properties has been determined and discussed.

The Separated Refining System for Cotton Staple and Linter Fibers: Refining Efficiency and Paper Properties (스테이플 및 린터 면 섬유의 분리 고해 특성에 관한 연구: 고해 효율과 종이 물성)

  • 윤성훈;이영석;김태영;김진영
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.4
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    • pp.8-16
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    • 2003
  • The objective of this study was to investigate the potential application of the separated refining system in the papermaking process using cotton pulps. The cotton staple and linter fibers were expected to show a great difference in their refining responses due to their morphological and physical differences. Experiments were conducted to examine the differences in flocculation tendency, CED viscosity, fiber length, handsheet properties and the SEM surface images between staple and linter fibers at a given refining degree. These fibers were also subjected to separated refining in a laboratory-scale beater and in a mill-scale refiner as well. The effect of the separated refining on the refining rates and papermaking properties were evaluated. Results obtained are summarized as follows: 1. Fiber flocculation tendency of cotton staple was estimated to be significantly greater than that of linter fibers; 2. The staple fibers showed higher cellulose DP, longer fiber length and higher sheet strength at a given refining degree compared to linter fibers, but remarkably slower refining rate was observed; 3. The separated refining system exhibited a significant increase in sheet strengths, especiauy in folding endurance, with an increase in the fibrillation on the surface of staple fibers, but slightly lower or comparable fiber length after refining to the mixed refining system; 4. Similar results were also obtained from the machine trial in which about 7-8% energy saving effects were achived in the separated refining system. On the basis of the results observed in this study, it was concluded that a significant increase in paper strength and a substantial reduction in refining energy consumption could be achieved using the separated refining system for the cotton staple and linter fiber stock refining.

Study on Grain Refinement of Al-7Si Based Alloys with TiC (Al-7Si 합급의 결정립 미세화에 미치는 TiC 첨가의 영향)

  • Han, Yun-Sung;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.23 no.2
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    • pp.63-68
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    • 2003
  • Al-Ti-C grain refiner form a relatively new alternative to the existing class of Al-Ti-B type grain refiners for achieving fine equiaxed structures in aluminum alloys during casting and solidification. The present study was carried out to investigate the influence of Al-Ti-C master alloys on the grain structure of Al-7Si alloys. The present study also investigates the relationship between grain refining efficiency and concentrations of Fe and Si in hypo-eutectic Al-Si alloys using Al-3Ti-0.13C master alloys. It is found that several parameters affect significantly the grain refining performance in silumin alloys. The present study reports the influence of various parameters such as alloy content, master alloy addition level, melt holding time and superheat on the grain refining efficiency in Al-7Si alloys.

Opportunities of Reducing Refining Energy Using Enzyme and Dry Strength Agent (효소처리와 지력증강제 활용을 통한 고해동력 절감)

  • 이학래;서만석;허용대;강태영
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.3
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    • pp.29-36
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    • 2003
  • Reducing the energy consumption while maintaining pulp quality is an important objective of today's paper industry. Enzymatic treatment of fibers and the application of dry strength agent were investigated as methods to reduce energy consumption during refining and to upgrade fiber characteristics. Modification of recycled fibers with an enzyme was effective in improving relining efficiency and reducing refining energy. Optimization of dry strength agent application conditions including stock pH, cationic demand, zeta potential, etc. were found to be very important for improving its effectiveness.

Characteristics of Stock Drainage Depending on Refining Load and Analysis of Drainage Factors (고해하중변화에 의한 탈수성과 탈수영향 인자 분석)

  • 장현성;박종문
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.2
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    • pp.10-16
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    • 2004
  • Structures and strengths of paper have been studied by analyzing fibers characteristics depending on refining methods. Mixing ratio of softwood and hardwood fibers and fibers characteristics have been analyzed for paper quality improvement. In this study flocculation and drainage of fibers were analyzed to improve the production efficiency and paper product's quality. Floc size and drainage rate depending on stock consistency and fines content were analyzed. Total amount of drainage during drainage process was measured quantitatively by using DI(drainage index). Floc size, viscosity of floc and dewatering times were also measured. In the case of refining load $2.8 kg_f$ , drainage was occurred by filtration mechanism rather than thickening mechanism because drainage resistance increased by fibrillation of fibers. Therefore, the drainage rate of $2.8 kg_f$ refining load stock was slower than that of $5.6 kg_f$.

Effects of Pulp Pre-treatment and Grinder Clearance on the Manufacturing Characteristics of Microfibrillated Cellulose (펄프의 전처리 및 그라인더 간격이 MFC 제조 특성에 미치는 영향)

  • Yong, Seong Moon;Kwak, Gun Ho;Cho, Byoung-Uk;Lee, Yong Kyu;Won, Jong Myoung
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.2
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    • pp.61-69
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    • 2015
  • A number of researches have been carried out regarding the utilization of nanocellulose(crystalline nanocellulose, microfibrillated cellulose, nanofibrillated cellulose) for the manufacture of various kinds of composites and functional products. However, only few research works on the manufacturing characteristics of nanocellulose could be found, although some companies started already the production of nanocellulose in commercial scale. However, the most important thing in commercializing of production and utilization of nanocellulose is to develop the economical and efficient process. Thus, this study was carried out in order to investigate the effects of refining, alkaline pre-treatment and grinder clearance on the characteristics of microfibrillated cellulose and energy consumption. There was no significant differences in crystalline index with the degree of microfibrillation. The initial fibrillation could be improved by refining pre-treatment, but its effect was not observed anymore since the fibrillation was done up to certain level by grinding. Refining pre-treatment did not improved the energy efficiency. Alkaline pre-treatment can be helpful because the swelling of pulp fiber will facilitate fibrillation. It was found that the decrease in grinder clearance was helpful to improve the energy efficiency.

Automated Image Co-registration Using Pre-qualified Area Based Matching Technique (사전검수 영역기반 정합법을 활용한 영상좌표 상호등록)

  • Kim Jong-Hong;Heo Joon;Sohn Hong-Gyoo
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2006.04a
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    • pp.181-185
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    • 2006
  • Image co-registration is the process of overlaying two images of the same scene, one of which represents a reference image, while the other is geometrically transformed to the one. In order to improve efficiency and effectiveness of the co-registration approach, the author proposed a pre-qualified area matching algorithm which is composed of feature extraction with canny operator and area matching algorithm with cross correlation coefficient. For refining matching points, outlier detection using studentized residual was used and iteratively removes outliers at the level of three standard deviation. Throughout the pre-qualification and the refining processes, the computation time was significantly improved and the registration accuracy is enhanced. A prototype of the proposed algorithm was implemented and the performance test of 3 Landsat images of Korea showed: (1) average RMSE error of the approach was 0.436 Pixel (2) the average number of matching points was over 38,475 (3) the average processing time was 489 seconds per image with a regular workstation equipped with a 3 GHz Intel Pentium 4 CPU and 1 Gbytes Ram. The proposed approach achieved robustness, full automation, and time efficiency.

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