• Title/Summary/Keyword: refinery sludge

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Preparation of Calcium Sulfate Hemihydrate Using Stainless Refinery Sludge and Waste Sulfuric Acid

  • Eun, Hee-Tai;Ahn, Ji-Whan;Kim, Hwan;Kim, Jang-Su;Sung, Ghee-Woong
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.432-436
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    • 2001
  • In this study, calcium sulfate(gypsum) powder was obtained using waste sulfuric acid and stainless refinery sludge by- produced from chemical reagent and the iron industry, by the neutralization of waste sulfuric acid. As variables for the experiment the mole ratio of the H$_2$SO$_4$ : Ca(OH)$_2$, the pH, the reaction temperature and time, the amount of catalyst were used. The crystal shape and microstructure of obtained powder were observed by XRD and SEM, and the thermal property was investigated by DTA. As the NaCl is added 0~20wt% as a catalyst to the H$_2$SO$_4$ : Ca(OH)$_2$, system it can be found that the crystal shape goes through the processes as follows : gypsum dihydratlongrightarrowgypsum hemihydrate+gypsum dihydratelongrightarrowgypsum hemihydrate. And gypsum hemihydrate is $\beta$-type as the result of DTA. As waste sulfuric acid and stainless refinery sludge were used, the pH of reacted solution (which was 0.8) was rapidly raised up to 8~9 by the addition of stainless sludge and gypsum dihydrate was produced as a by-product. Therefore, it was found that stainless refinery sludge is sufficiently applicable for the neutralization of waste sulfuric acid.

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Study of optimal reduction plan for wastewater sludge generated from oil refinery (정유 공장에서 발생된 폐수 슬러지의 최적 감량화 방안 연구)

  • Choi, Jae-Woo;Jung, Jong-Min;Shim, Natalia;Lee, Sang-Hyup;Park, Cheol-Hee
    • Journal of Korean Society of Water and Wastewater
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    • v.24 no.4
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    • pp.395-406
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    • 2010
  • In this study, anaerobic digestion, electro-oxidation and electro-fenton oxidation processes were investigated to reduce oily refinery sludge. Anaerobic digestion process was not suitable for oily activated sludge reduction because of characteristics itself and, as experimental results revealed, reduction efficiency was low for electro-oxidation process. However, 40% total suspended solid reduction of oily activated sludge was obtained by electro-fenton oxidation process, operating at pH=1, 0.5 A and $Fe^{2+}$:$H_2O_2$ ratio = 1:30. In addition, higher reduction efficiency was obtained as reaction time was increased (30, 60, 90, 120 min) despite of low $H_2O_2$ concentration. From the results, it has been investigated that electro-fenton oxidation is efficient process for oily activated sludge reduction.

A Dynamic Simulation for Refinery Wastewater in Activated Sludge Treatment (활성슬러지법에서 정유폐수처리의 동역학적 Simulation)

  • Lee, Woo Bum;Kim, Jong O
    • Journal of Korean Society of Environmental Engineers
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    • v.22 no.11
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    • pp.2017-2023
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    • 2000
  • A dynamic model was applied to compare the environmental parameters and effluent characteristics of refinery wastewater in activated sludge treatment. The measured DO, pH, MLSS, and COD values were compared with the simulated their results in the activated sludge reactor. As results of simulation. good agreements between the measured and simulated results were investigated. The simulated and measured effluent COD were 19.0~19.4mg/L and 23.1mg/L. respectively. The simulated and measured DO were 1.9~2.4mg/L and 2.2mg/L. respectively.

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Isolation of a Lipolytic and Proteolytic Bacillus licheniformis from Refinery Oily Sludge and Optimization of Culture Conditions for Production of the Enzymes

  • Devi, Sashi Prava;Jha, Dhruva Kumar
    • Microbiology and Biotechnology Letters
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    • v.48 no.4
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    • pp.515-524
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    • 2020
  • With the increasing demand for enzymes in industrial applications there is a growing need to easily produce industrially important microbial enzymes. This study was carried out to screen the indigenous refinery bacterial isolates for their production of two industrially important enzymes i.e. lipase and protease. A total of 15 bacterial strains were isolated using Soil Extract Agar media from the oil-contaminated environment and one was shown to produce high quality lipase and protease enzymes. The culture conditions (culture duration, temperature, source of nitrogen, carbon, and pH) were optimized to produce the optimum amount of both the lipase (37.6 ± 0.2 Uml-1) and the protease (41 ± 0.4 Uml-1) from this isolate. Productivity of both enzymes was shown to be maximized at pH 7.5 in a medium containing yeast extract and peptone as nitrogen sources and sucrose and galactose as carbon sources when incubated at 35 ± 1℃ for 48 h. Bacterial strain SAB06 was identified as Bacillus licheniformis (MT250345) based on biochemical, morphological, and molecular characteristics. Further studies are required to evaluate and optimize the purification and characterization of these enzymes before they can be recommended for industrial or environmental applications.

Ultrasonic Pretreatment for Thermophilic Aerobic Digestion in Industrial Waste Activated Sludge Treatment

  • Kim, Young-Kee;Kwak, Myung-Shin;Lee, Won-Hong;Park, Jeong-Woo
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.5 no.6
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    • pp.469-474
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    • 2000
  • In order to enhance the degradation efficiency of waste activated sludge (WAS) by thermophilic aerobic digestion, an ultrasonic pretreatment was examined. It was observed that ultrasonic pretreatment increased the solubilization of organic matter in the WAS and that the solubilization ratio of the organics increased during the first 30 min but did not extensively increase thereafter. Therefore, a pretreatment time of 30 min was determined to be the economical pretreatment time from the experimental results. From the digestion experiments, which was conducted using the WAS collected from an oil refinery plant in Inchon, Korea, investigating the effects of an ultrasonic pretreatment on thermophilic aerobic digestion, it was confirmed that the proposed ultrasonic pretreatment was effective at enhancing the release of the cellular components in WAS and the degradation of released components in the thermophilic aerobic digestion.

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Application of a Thermophilic Aerobic Digestion Process to Industrial Waste Activated Sludge Treatment

  • Kim, Young-Kee;Eom, Yong-Suk;Oh, Byung-Keun;Lee, Won-Hong;Choi, Jeong-Woo
    • Journal of Microbiology and Biotechnology
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    • v.11 no.4
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    • pp.570-576
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    • 2001
  • Thermophilic aerobic bacteria were applied in the degradation of industrial waste activated sludge (WAS) on a laboratory scale expreiment. The performance of digestion was estimated by measuring the reduction of total suspended solids (TSS), dissolved organic carbon (DOC), and total organic carbon (TOC). Among three strains of Bacillus stearothermophilus and three strains of Thermus species, B. stearothemophilus ATCC 31197 showed the best overall efficiency level for the degradation of industrial WAS, which was collected from a wastewater treatment plant in an oil refinery factory. Industrial WAS coul be successfully detraded in a batch digestion with ATCC 31197. The stability of the digestion process with ATCC 31197 was successfully verified by semi-continuous (fill-and-draw) digestion experiment. From the results of this study, it was shown that the thermophilic aerobic digestion process with ATCC 31197 could efficiently be applied to the degradation of industrial WAS.

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Characteristics of $H_2$/CO ratio control of syngas by waste gasification (폐기물 가스화 합성가스의 $H_2$/CO 생산비 제어 특성)

  • Gu, Jae-Hoi;Kim, Su-Hyun;Kim, Mun-Hyun;Choi, Jong-Hyea;Heo, Su-Jung;Yoon, Ki-Soo;Kim, Soung-Hyoun
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.475-478
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    • 2008
  • The 3 ton/day-scale pilot plant consists of waste press, feed channel, fixed bed type gasification & melting furnace, quench scrubber, syngas refinery facility and flare stack. $H_2$/CO ratio of gasification syngas using the solid waste and sludge in the 3 ton/day gasifier showed about 1. Gasification melting furnace was operated $1,300{\sim}1,600^{\circ}C$. $H_2$/CO ration control system was obtained $H_2$/CO ratio 2 and 3.

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Diversity and Distribution of Methanogenic Archaea in an Anaerobic Baffled Reactor (ABR) Treating Sugar Refinery Wastewater

  • Li, Jianzheng;Zhang, Liguo;Ban, Qiaoying;Jha, Ajay Kumar;Xu, Yiping
    • Journal of Microbiology and Biotechnology
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    • v.23 no.2
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    • pp.137-143
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    • 2013
  • The diversity and distribution of methanogenic archaea in a four-compartment anaerobic baffled reactor (ABR) treating sugar refinery wastewater were investigated by polymerase chain reaction-denaturing gradient gel electrophoresis (PCR-DGGE). At an organic loading rate of 5.33 kg $COD/m^3{\cdot}day$, the ABR could perform steadily with the mean chemical oxygen demand (COD) removal of 94.8% and the specific $CH_4$ yield of 0.21 l/g $COD_{removed}$. The $CH_4$ content in the biogas was increased along the compartments, whereas the percentage of $H_2$ was decreased, indicating the distribution characteristics of the methanogens occurred longitudinally down the ABR. A high phylogenetic and ecological diversity of methanogens was found in the ABR, and all the detected methanogens were classified into six groups, including Methanomicrobiales, Methanosarcinales, Methanobacteriales, Crenarchaeota, Arc I, and Unidentified. Among the methanogenic population, the acid-tolerant hydrogenotrophic methanogens including Methanoregula and Methanosphaerula dominated the first two compartments. In the last two compartments, the dominant methanogenic population was Methanosaeta, which was the major acetate oxidizer under methanogenic conditions and could promote the formation of granular sludge. The distribution of the hydrogenotrophic (acid-tolerant) and acetotrophic methanogens in sequence along the compartments allowed the ABR to perform more efficiently and steadily.

Total value recovery in the copper smelting and refining operations

  • Kim Joe. Y.;Kong Bong S.
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.590-597
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    • 2003
  • Processing and smelting of copper containing sulphide concentrates result in the accumulation of impurities into various process streams. All primary copper smelters and refineries around the world produce significant amounts of slag, dust, sludge, residues and others, which contain copper and precious metals. The recovery of these valuable metals is essential to the overall economics of the smelting process. Physical, chemical and mineralogical characterization of particular slag and Cottrell dusts from primary smelters and $Dor\'{e}$ furnace (TBRC) slag and Pressure Leached Anode slimes from a copper refinery have been carried out to understand the basic behind the recovery processes. Various process options have been evaluated and adapted for the treatment of slag from different smelting furnaces and Cottrell dusts as well as the intermediate products from copper refineries. Besides the hydro- or pyro-metallurgical treatments, the above mentioned physical separation options such as magnetic, gravity separation, flotation and precipitation flotation processes have been successfully identified and adapted as the possible process options to produce a Cu-rich or precious metal-rich concentrates for in-house recycling and other valued by-product for further treatment. The results of laboratory, pilot plant and production operations are presented, and incorporation of several alternative flowsheet is discussed in this paper.

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MINERAL PROCESSING and COPPER EXRACTIVE METALLURGY Complete Metal Recovery

  • Kim, J.Y.
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2003.10a
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    • pp.22-34
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    • 2003
  • Processing and smelting of copper containing sulphide concentrates result in the accumulation of impurities into various process streams. All primary copper smelters and refineries around the world produce significant amounts of slag, dust, sludge, residues and others, which contain copper and precious metals. The recovery of these valuable metals is essential to the overall economics of the smelting process. Physical, chemical and mineralogical characterization of particular slag and Cottrell dusts from primary smelters and Dore furnace (TBRC) slag and Pressure Leached Anode slimes from a copper refinery have been carried out to understand the basic behind the recovery processes. Various process options have been evaluated and adapted for the treatment of slag from different smelting furnaces and Cottrell dusts as well as the intermediate products from copper refineries. Besides the hydro- or pyre-metallurgical treatments, the above mentioned physical separation options such as magnetic, gravity separation, flotation and precipitation flotation processes have been successfully identified and adapted as the possible process options to produce a Cu-rich or precious metal-rich concentrates for in-house recycling and other valued by-product for further treatment. The results of laboratory, pilot plant and production operations are presented, and incorporation of several alternative flowsheet is discussed in this paper.

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