• Title/Summary/Keyword: refinery

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Recovery of Platinum from Spent Petroleum Catalysts by Substrate Dissolution in Sulfuric Acid

  • Lee, Jae-Chun;Jinki Jeong;Kim, Wonbaek;Jang, Hee-Dong
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.472-477
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    • 2001
  • Spent catalysts containing platinum were generated in petroleum refinery and other chemical industries. The reclamation of precious metals from such wastes has long been attempted in view of their rare, expensive and indispensable nature. In this study, the recovery of platinum from petroleum catalysts was attempted by a method consisting mainly of dissolving alumina substrate with sulfuric acid thereby concentrating insoluble platinum. Also, platinum dissolved partially in sulfuric acid was recovered by a cementation method using aluminum metal as a reductive agent. The effect of temperature, time, concentration of sulfuric acid. and pulp density on the dissolution of substrate was investigated. When the substrate of platinum catalyst was ${\gamma}$-AI$_2$O$_3$ about 95% alumina was dissolved in 6.0M sulfuric acid at 10$0^{\circ}C$ for 2 hours. When the substrate was the mixture of ${\gamma}$-A1$_2$O$_3$and $\alpha$-A1$_2$O$_3$about 92% was dissolved after 4 hours. As a result, more than 99% of platinum could be recovered by this method and aluminum sulfate was obtained as byproduct.

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Risk-Based Inspection(RBI) Technology for Safety Management of the Pressurized Facilities (압력설비의 안전관리를 위한 위험기반검사(RBI) 기술)

  • Lee, Hern-Chang;Han, Seong-Hwan;Cho, Ji-Hoon;Kim, Tae-Ok
    • Journal of the Korean Institute of Gas
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    • v.15 no.4
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    • pp.1-6
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    • 2011
  • Risk-based inspection (RBI) is a inspection technique suggesting inspection plan, such as inspection interval and inspection method, of the pressurized facilities based on its risk in the petrochemical, refinery and gas industries. Therefore, we can intensively and cost-effectively maintain, repair and manage the high-risk facilities through RBI technology. This paper reviews RBI technology, such as principle and implemental procedure of RBI, management of risks and facilities and return of investment through RBI, RBI technology at present and its application in domestic industries. In addition, some improvement directions of RBI are also proposed.

Development of Risk Based Inspection (RBI) Procedures for Optimized Preventive Maintenance (PM) Planning of Energy Plants (에너지플랜트의 최적 예방점검을 위한 위험도기반 설비 관리(RBI) 절차 개발)

  • Choi, Jeong-Woo;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.15 no.1
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    • pp.74-80
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    • 2011
  • Recently, needs for extending remaining life and integrity of the aged energy plants are increased since the most domestic plants have been operated over 10 years. This need makes RAM (reliability, availability and maintainability) of the plant become more significant. RBI (risk based inspection) is main technology to increase RAM in energy plants. So far RBI has been developed mainly in the field of process plants (chemical/refinery), underground buried pipelines or nuclear power plants. However, the existing RBI procedure is limited mainly to process plants, it need to be extended to the other energy plants such as fossil power plants. In this study, a general RBI procedure for optimized PM (preventive maintenance) is proposed for various energy plants.

Development of the vac Source Profile using Collinearity Test in the Yeosu Petrochemical Complex (여수석유화학산단의 공선성 시험을 이용한 VOC 오염원 분류표 개발)

  • Jeon Jun-Min;Hur Dang;Hwang In Jo;Kim Dong-Sul
    • Journal of Korean Society for Atmospheric Environment
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    • v.21 no.3
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    • pp.315-327
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    • 2005
  • The total of 35 target VOCs (volatile organic compounds), which were included in the TO-14, was selected to develop a VOCs' source profile matrix of the Yeosu Petrochemical Complex and to test its collinearity by singular value decomposition(SVD) technique. The VOCs collected in canisters were sampled from 12 different sources such as 8 direct emission sources (refinery, painting, wastewater treatment plant, incinerator, petrochemical processing, oil storage, fertilizer plant, and iron mill) and 4 general area sources (gasoline vapor emission, graphic art activity, vehicle emission, and asphalt paving activity) in this study area, and then those samples were analyzed by GC/MS. Initially the resulting raw data for each profile were scaled and normalized through several data treatment steps, and then specific VOCs showing major weight fractions were intensively reviewed and compared by introducing many other related studies. Next, all of the source profiles were tested in terms of degree of collinearity by SVD technique. The study finally could provide a proper VOCs' source profile in the study area, which can give opportunities to apply various receptor models properly including chemical mass balance (CMB).

Phosphate Removal from Aqueous Solution according to Activation Methods of Red Mud (알루미늄 제련 폐기물(Red Mud)의 활성화 방법에 따른 수용상의 인산염 제거특성)

  • Kim, I-Tae;Bae, Woo-keun;Kim, Woo-jeong
    • Journal of Korean Society on Water Environment
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    • v.20 no.5
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    • pp.466-472
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    • 2004
  • Red mud is formed as a waste during bauxite refining known as Bayer's process. Its main constituents are iron, aluminium, sodium and silica. The disposal of large quantities of wasted red mud causes a serious ecological problem. In this study, the red mud wasted from the bauxite refinery was studied for phosphate removal from aqueous solution according to activation methods. The influence of heat treatment, and neutralization with sea water and acid treatment level for the optimum conditions for phosphate removal have been determined. Heat treatment combined with acid treatment is most suitable for the removal of phosphate from aqueous solution. The optimal condition was activated with 1 N HCl solution after heating in $600^{\circ}C$ during 4 hours. Acid and heat treatment causes sodalite compounds which hinder the phosphate adsorption to leach out. The adsorption data obtained followed a first-order rate expression and fitted well with the Freundlich Isotherm well.

Characteristics of Syngas Refinery via Rice Husk Gasification in the Updraft Fixed-bed Gasification System (Updraft 고정층 가스화 시스템에서의 왕겨 가스화 합성가스 정제특성)

  • Yoon, Youngsik;Sung, Hojin;Park, Sunam;Gu, Jaehoi
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.171.2-171.2
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    • 2011
  • 지속가능한 발전과 저탄소 녹색성장의 개념이 대두되면서 우리나라를 비롯한 주요 선진국은 자국의 화석연료 의존도를 낮추고 대체에너지로 환경친화적이며, 청정에너지로 각광받는 신 재생에너지의 활용에 경제적, 정책적 지원을 아끼지 않고 있는 실정이다. 실제로 유럽에서는 바이오매스의 일종인 우드칩을 활용한 가정용 보일러가 보급되고 있으며, 동남아시아에서는 열대식물을 이용한 저온열분해를 활용하여 바이오디젤을 생산하고 있다. 우리나라의 경우 대부분의 바이오매스는 발생되는 임야에서 재이용되거나 경제성이 있을 경우에 운송되어 재활용되고 있으며, 임부목과 같은 일부 바이오매스는 수익성이 없어 발생현지에 방치되는 경우도 있다. 본 연구에서 주목한 왕겨의 경우 미곡종합처리장에서 대량으로 발생되지만 그 활용도에 있어서 축적된 바이오에너지에 비해 에너지회수율이 저조하다고 할 수 있다. 왕겨는 임야에서 발생되는 폐목재나 다른 바이오매스에 비해 함유되어 있는 수분이 적고(12%), 휘발분의 함량이 많으며(58%), 고정탄소(17%), 회분(13%)로 열분해/가스화에 적용가능하다. 본 실험에서 생산된 합성가스의 활용방법으로는 보일러를 이용한 스팀 및 전력생산, 가스엔진을 이용한 전력생산, 폐열회수 등이 있으며 생산된 합성가스를 활용하기 위해서는 오염물질의 정제특성에 대한 연구가 선행되어야 한다. 따라서 본 연구에서는 합성가스 내에 존재하는 분진, 타르, HCl, HCN, $NH_3$의 제거효율을 조사하였다.

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Modeling refractory concrete lining of fluid catalytic cracking units of oil refineries

  • Silva, Ana B.C.G.;Andrade, Henrique C.C.;Fairbairn, Eduardo M.R.;Telles, Jose C.F.;Ribeiro, Fernando L.B.;Toledo-Filho, Romildo D.;Medeiros, Jorivaldo
    • Computers and Concrete
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    • v.25 no.1
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    • pp.29-36
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    • 2020
  • This work presents a numerical modeling procedure to simulate the refractory concrete lining in fluid catalytic cracking units of oil refineries. The model includes the simulation of the anchors that reinforce the contact between the refractory concrete and the steel casing. For this purpose, the constitutive relations of an interface finite element are set to values that represent the homogenized behavior of the anchored interface. The parameters of this constitutive relation can be obtained by experimental tests. The model includes also multi-surface plasticity, in order to represent the behavior of the refractory concrete lining. Since the complexity of real case applications leads to high computational costs, the models presented here were implemented in a high-performance parallelized finite element platform. A case study representing a riser similar to the ones used by the refinery industry demonstrates the potential of the model.

Characterization of Basic Nitrogen-Containing Compounds in the Products of Lube Base Oil Processing by Electrospray Ionization Fourier Transform Ion Cyclotron Resonance Mass Spectrometry

  • Li, Xiaohui;Zhu, Jianhua;Wu, Bencheng
    • Bulletin of the Korean Chemical Society
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    • v.35 no.1
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    • pp.165-172
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    • 2014
  • The distribution of basic nitrogen-containing compounds in three vacuum gas oils (VGOs) with different boiling ranges and their dewaxed oils from the lube base oil refining unit of a refinery were characterized by positive-ion electrospray ionization (ESI) Fourier transform-ion cyclotron resonance mass spectrometry (FT-ICR MS). It turned out that the composition of basic nitrogen compounds in the samples varied significantly in DBE and carbon number, and the dominant basic N-containing compounds in these oil samples were N1 class species. $N_1O_1$, $N_1O_2$, and $N_2$ class species with much lower relative abundance were also identified. The composition of basic nitrogen compounds in VGOs and dewaxed VGOs were correlated with increased boiling point and varied in DBE and carbon numbers. The comparison of the analytical results between VGOs and dewaxed VGOs indicated that more basic N-containing compounds in VGO with low carbon number and small molecular weight tend to be removed by solvent refining in lube base oil processing.

Risk Assessment of Petrochemical Equipments Using Enhanced RBI Technique (개선된 RBI 기법을 이용한 석유화학설비의 위험도평가)

  • Lee Sang-Min;Song Ki-Hun;Chang Yoon-Suk;Choi Jae-Boong;Kim Young-Jin;Han Sang-In;Choi Song-Chun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1392-1398
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    • 2005
  • API 581 guideline provides a methodology for calculating the risks of equipments in refinery or petrochemical plant. However, especially in part of the consequence of failure, there is a major limitation of its application to the petrochemical plant directly since only a representative material is considered in calculating the risk while the equipment is composed of numerous materials. The objectives of this paper are to propose an enhanced risk-based inspection (RBI) technique to resolve shortcomings inclusive of the above issue and to assess the risks of typical petrochemical equipments. In this respect, a program incorporating material database was developed to fully incorporate the characteristics of different materials. The proposed RBI program consists of qualitative, semi-quantitative and quantitative risk evaluation modules in which toxic materials as well as representative materials were selected automatically for comparison to those in the current guideline. It has been applied to assess the risks of equipments in ethylene facilities of petrochemical plants. Thereby, more realistic evaluation results were obtained and applicability of the proposed RBI program was proven.

Effect of Dietary Protein on the Serum Xanthine Oxidase Activity in Methanethiol-treated Rats (식이성 단백질 함량이 Methanethiol 투여한 흰쥐의 혈청 Xanthine Oxidase 활성에 미치는 영향)

  • 윤종국;전태원;임영숙
    • Journal of Environmental Health Sciences
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    • v.19 no.1
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    • pp.66-70
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    • 1993
  • Introduction : Methanethiol is a toxicant that is a byproduct in the industrial process (oil refinery), and it is produced in vivo from methionine via transamination in case of its overintake. And it also can be generated by the action of mucosal thiol Smethyltransferase on hydrogen sulfite which is formed by anaerobic bacteria in the intestinal tract. The toxicity of methanethiol has often been suggested as one of endogenous factors involved in the pathogenesis of hepatic encephalopathy. Furthermore, methanethiol could cause the membrane damage and inhibition of some membrane protective enzymes.

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