• Title/Summary/Keyword: reel-to-reel

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A study on the surface roughness of ED copper foil by changing the treatment process (전해동박 후처리 공정변화가 미치는 표면조도 변화에 관한 연구)

  • 조차제;김상겸;김정익
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.23-23
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    • 2003
  • PCB 회로기판용 전해동박은 드럼형태의 음극 표면에 연속적으로 전기 도금한 후 벗겨내어 권취하는 원박 제조공정과 접착성, 내열성, 내화학성, 방청성을 부여하기 위한 후처리 공정으로 나눈다. 이 후처리 공정 중 동박과 수지와의 접착성을 부여하기 위해 일반적으로 전기도금을 통해 조화(Nodule)처리를 실시하는데, 최근 LCD, PDP 등의 평판 디스플레이 장치의 구동칩이 실장되는 TCP용 동박의 경우 2$\mu\textrm{m}$이하의 낮은 조도(Rz)와 함께 높은 접착강도(Peel Strength)가 요구되고 있다. 그러나, Reel to Reel 형태의 연속도금공정으로 진행되는 조화처리에 있어 일반 비이커 실험결과는 실제 양산공정과의 재현성에 있어서 상당한 제한성이 노출된 바 있다. 이에 본 연구에서는 Reel to Reel 형태의 연속도금공정을 모사 할 수 있는 실험장치를 설계, 제작하여 동박표면의 노듈형성에 있어 주요인자를 정량적으로 분석하였다.

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Development of Teflon Coating Equipment Used in Medical Treatment (의료용 가이드 와이어의 테프론 코팅 장치 개발)

  • Choi, Jeongju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.11
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    • pp.344-349
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    • 2018
  • This paper proposes a method of designing the main parameters of the Teflon coating equipment of a guide wire used in medical treatment. The proposed device was designed to be guided by a reel-to-reel method in which the guide wire performs all processes continuously, such as Teflon coating and heat treatment. At this time, the conveyed guide wire vibrates between the rollers, which affects the quality of the coating. Therefore, this paper proposes a dynamic equation of the guide wire to be transported in the longitudinal direction, and design parameters setting method of the feed speed and the interval of the roller supporting the wire is proposed to minimize the vibration amplitude of the guide wire during transport. The Teflon coating of the medical guide wire was carried out based on the developed coating equipment. The target coating thickness of the guide wire was set to less than $10{\mu}m$ in the circumferential direction, and the results were examined by optical microscopy.

Long Length YBCO Coated Conductors Prepared by an MOD Process on Buffered Metallic Tapes

  • Chung, Kook-Chae;Yoo, Jai-Moo;Ko, Jae-Woong;Kim, Young-Kuk;Kim, Tae-Hyung;Ko, Rock-Kil
    • Progress in Superconductivity and Cryogenics
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    • v.8 no.4
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    • pp.12-14
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    • 2006
  • YBCO coated conductors have been fabricated by the reel-to-reel processing using TFA-MOD method. In this work, the fluorine-free Y & Cu precursor solution was synthesized to shorten the calcining time by reducing the evolution of HF gas, thus the meter-long YBCO precursor films can be made within few hours by the continuous slot-die coating & calcination step using the F-free Y & Cu precursor solution. The annealing step was followed to make the YBCO films by the reel-to-reel method with the vertical gas flow system onto the moving tape. To increase the growth rate of the YBCO films by enhancing the removal of HF gas, the low total pressure was adopted in the annealing processing. And the water partial pressure and the oxygen partial pressure were varied to optimize the growth conditions of the MOD-YBCO films on the buffered metal tape. FE-SEM and XRD were used to investigate the surface morphologies and the texture of the meter-long YBCO films. The end-to-end critical current $(I_c)$ of 63A/cm-width and the critical current density $(J_c)$of $0.9MA/cm^2$ with the thickness of $0.7{\mu}m$ were obtained in the 0.42m long coated conductor.

The quality evaluation of SmBCO CC by non-contact R2R Hall sensor array system (R2R Hall Sensor 측정 장치를 이용한 비접촉식 성능평가)

  • Oh, Jae-Geun;Oh, Sang-Soo;Ha, Dong-Woo;Ha, Hong-Soo;Ko, Rock-Kil;Kim, Ho-Sub;Song, Kyu-Jeong;Lee, Nam-Jin;Moon, Seong-Hyun
    • Progress in Superconductivity and Cryogenics
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    • v.10 no.3
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    • pp.1-4
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    • 2008
  • For the effective evaluation of superconducting properties of a coated conductor, with a long length, a non destructive characterization technique including a reel-to-reel (R2R) Hall measuring system have been developed. A non-contact R2R Hall sensor array system was particularly designed to measure the superconducting property of coated conductors. The superconducting properties of long length coated conductors were measured by using this device. It was demonstrated that this system was convenient to measure the intensity and distribution of the magnet field applied perpendicular to the surfaces of the coated conductors. Using this device, the defect and low critical current density(Jc) area of coated conductors could be detected in real-time measurement.

Development of TFA-MOD Coated Conductors

  • Fuji, H.;Teranishi, R.;Tokunaga, Y.;Matuda, J.;Nakaoka, K.;Aoki, Y.;Nomoto, S.;Izumi, T.;Yamada, Y.;Shiohara, Y.;Yajima, A.;Saitoh, T.
    • 한국초전도학회:학술대회논문집
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    • v.14
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    • pp.14-14
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    • 2004
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Development of a PLD heater for continuous deposition and growth of superconducting layer

  • Jeongtae Kim;Insung Park;Gwantae Kim;Taekyu Kim;Hongsoo Ha
    • Progress in Superconductivity and Cryogenics
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    • v.25 no.2
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    • pp.14-18
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    • 2023
  • Superconducting layers deposited on the metal substrate using the pulsed laser deposition process (PLD) play a crucial role in exploring new applications of superconducting wires and enhancing the performance of superconducting devices. In order to improve the superconducting property and increase the throughput of superconducting wire fabricated by pulsed laser deposition, high temperature heating device is needed that provides high temperature stability and strong durability in high oxygen partial pressure environments while minimizing performance degradation caused by surface contamination. In this study, new heating device have been developed for PLD process that deposit and growth the superconducting material continuously on substrate using reel-to-reel transportation apparatus. New heating device is designed and fabricated using iron-chromium-aluminum wire and alumina tube as a heating element and sheath materials, respectively. Heating temperature of the heater was reached over 850 ℃ under 700 mTorr of oxygen partial pressure and is kept for 5 hours. The experimental results confirm the effectiveness of the developed heating device system in maintaining a stable and consistent temperature in PLD. These research findings make significant contributions to the exploration of new applications for superconducting materials and the enhancement of superconducting device performance.

Fabrication of YBCO coated conductors by PLD continuous reel-to-reel processing (PLD 연속 공정을 통한 YBCO coated conductor 제조)

  • ;;Donggqi Shi
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.10a
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    • pp.150-152
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    • 2003
  • YBa$_2$Cu$_3$O$_{7-{\delta}}$(YBCO) coated conductors were deposited by pulsed laser deposition (PLD) on short buffered substrate in continuous PLD reel-to-reel system. The oxide multilayer buffered substrate of architectures of CeO$_2$/YSZ/Y$_2$O$_3$was fabricated by PLD at steady status. The degree of texture of each layer was investigated using X-ray diffraction including $\theta$-2$\theta$ scans, $\omega$-scans and $\Phi$-scans analysis. Their surface morphology was observed by scanning electron microscopy (SEM) The FWHM of the X-ray $\omega$-scans and $\Phi$-scans indicated that YBCO and buffer layers closely replicate the in-plane and out-of-plane texture of metal tape. Critical current at 77K self-field of 19A, critical temperature of 86K, and current density of 2MA/$\textrm{cm}^2$ were measured. The film also exhibits a homogeneous and dense surface morphology.e morphology.

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