• Title/Summary/Keyword: red-mud

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An Experimental Study on Development of Eco-Friendly Color Concrete Using Industrial Waste Red Mud (산업폐기물 레드머드를 사용한 친환경 칼라 콘크리트 개발에 관한 실험적 연구)

  • Jeong, Dong-Young;Choi, Kyoung-Rag;Kim, Moon-Hoon;Hong, Chong-Hyun
    • Journal of Environmental Science International
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    • v.16 no.8
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    • pp.929-939
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    • 2007
  • Red mud is a waste generated by the aluminium industry, and its disposal is a major problem for this industry. Red mud has a reddish-brown color and superfine particle characteristics. So, it can be a promising pigment admixture for concrete industry. An experimental study was conducted to investigate the potential use of red mud in color concrete. The micro structures of red mud and iron oxide pigment such as porosity, pore size distribution, diameter of particle were analyzed with the aid of SEM, X-ray diffraction(XRD), and the infrared absorbance. Tests on physical properties of color concrete, such as strength, slump, early shrinkage crack patterns, and color characteristics were carried out and the results were reported in this paper.

Phosphate Removal from Aqueous Solution according to Activation Methods of Red Mud (알루미늄 제련 폐기물(Red Mud)의 활성화 방법에 따른 수용상의 인산염 제거특성)

  • Kim, I-Tae;Bae, Woo-keun;Kim, Woo-jeong
    • Journal of Korean Society on Water Environment
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    • v.20 no.5
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    • pp.466-472
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    • 2004
  • Red mud is formed as a waste during bauxite refining known as Bayer's process. Its main constituents are iron, aluminium, sodium and silica. The disposal of large quantities of wasted red mud causes a serious ecological problem. In this study, the red mud wasted from the bauxite refinery was studied for phosphate removal from aqueous solution according to activation methods. The influence of heat treatment, and neutralization with sea water and acid treatment level for the optimum conditions for phosphate removal have been determined. Heat treatment combined with acid treatment is most suitable for the removal of phosphate from aqueous solution. The optimal condition was activated with 1 N HCl solution after heating in $600^{\circ}C$ during 4 hours. Acid and heat treatment causes sodalite compounds which hinder the phosphate adsorption to leach out. The adsorption data obtained followed a first-order rate expression and fitted well with the Freundlich Isotherm well.

Characteristics of Soil Pavement by Red Mud Content and Binder Type (레드머드 대체율에 따른 결합재별 흙포장재의 특성)

  • Kang, Suk-Pyo;Kang, Hye-Ju;Kim, Jae-Hwan;Kim, Byeong-Ki
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.1
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    • pp.37-44
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    • 2017
  • Red mud is an inorganic by-product produced from the mineral processing of alumina from Bauxite ores. The development of alkali-activated slag-red mud cement can be a representative study aimed at recycling the strong alkali of the red mud as a construction material. This study is to investigate the optimum water content, compressive strength, water absorption and efflorescence of alkali-activated slag-red mud soil pavement according to binder type. The results showed that the optimum water content, moisture absorption coefficient and efflorescence area of alkali-activated slag-red mud soil pavement increased but the compressive strength of that decreased as the redmud content increased.

Study on recovery of heavy metals from red mud by using the ultrasonic waves (초음파를 이용한 레드머드로부터 유가금속 회수에 관한 연구)

  • Lim, Ki-Hyuk;Shon, Byung-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.1
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    • pp.906-913
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    • 2015
  • The red mud generated from the Bayer alumina production process seriously threatens the environment and human safety. Therefore, the reduction and recycling of red mud is an urgent topic in the aluminum industry. In this study, the effects of four parameters, ultrasound power, reaction temperature, time, and acid concentration, on the leaching of Fe, Al from red mud was investigated. The major parameters influencing the metal recovery efficiency from red mud were ultrasound power and reaction temperature. The use of ultrasonic irradiation resulted in 1.72 and 1.28 times higher recovery efficiency for Fe and Al, respectively. The proper conditions for the recovery of the metal components present in the red mud is the ultrasound intensity (150 W), sulfuric acid concentration (4-6N), reaction temperature ($70^{\circ}C$), and reaction time (2 hours), etc.

Enhancement of Interfacial Adhesion of Epoxy/Red Mud Nanocomposites Produced by Acidic Surface Treatment on Red Mud (Red Mud의 산처리에 의한 에폭시/Red Mud 나노복합재료의 계면 결합력 향상)

  • Park, Soo-Jin;Seo, Dong-Il;Lee, Jae-Rock;Kim, Dae-Su
    • Polymer(Korea)
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    • v.25 no.4
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    • pp.587-593
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    • 2001
  • In this work, red mud (RM) was chemically modified by 0.1, 1, and 5 M H3PO4 solution to prepare epoxy/RM nanocomposites. The effect of chemical treatment on pH, acid-base values, specific surface area, and porosity of RM surface was analyzed. To estimate the mechanical interfacial properties of epoxy/RM nanocomposites, the critical stress intensity factor (K$_{IC}$) was measured. From the experimental results, it was clearly revealed that the porosity, specific surface area, and acid values of RM surface were developed as the increase of the treatment concentration due to the increase of acidic functional group, including hydroxyl group on RM surface. The mechanical interfacial properties of epoxy/treated-RM nanocomposites were higher than those of epoxy/RM as-received due to an improvement of interfacial bonding between basic matrix and RM surface.

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Characterizing Compressive Strength Development in Cement Mortar Utilizing Red Mud Neutralized with Sulfuric Acid (황산 중화 레드머드를 사용한 시멘트 모르타르의 압축강도 발현특성)

  • Kang, Suk-Pyo;Hong, Seong-Uk;Kim, Sang-Jin;Park, Kyu-Eun
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.3
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    • pp.231-240
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    • 2023
  • In this research, our goal was to explore the potential use of cement mortar augmented with liquid red mud. To facilitate this, we neutralized liquid red mud(LR) - exhibiting a pH of 10-12 - using sulfuric acid to yield sulfuric acid neutralized red mud(SR). We then evaluated the flow, setting time, and compressive strength of the cement mortar combined with liquid red mud, while also performing a thorough examination of its chemical properties through X-ray diffraction(XRD) and scanning electron microscopy(SEM). The flow tests indicated a decrease in flow values for both MS-LR and MS-SR in comparison to the Plain. Analogously, the setting time for MS-LR and MS-SR was found to be abbreviated when juxtaposed with the Plain. With regards to compressive strength, MS-LR demonstrated a surge in strength at the 1-day mark, while MS-SR displayed a diminution at the 1-day and 3-day timepoints compared to the Plain. XRD analysis illustrated that after 28 days, the XRD patterns of Plain and MS-SR bore significant resemblance, though a new peak was detected in MS-LR. SEM imagery highlighted that the microstructures of Plain and MS-SR were alike, but MS-LR manifested a distinct microstructure, characterized by a finely fibrous formation. Based on these observations, we infer that the replacement of cement mortar with liquid red mud neutralized with sulfuric acid contributes to a noticeable enhancement in strength, thereby verifying its suitability for this application.

Removal of Phenol from Aqueous Solutions by Activated Red Mud: Equilibrium and Kinetics Studies

  • Shirzad-Siboni, Mehdi;Jafari, Seyed-Javad;Farrokhi, Mehrdad;Yang, Jae Kyu
    • Environmental Engineering Research
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    • v.18 no.4
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    • pp.247-252
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    • 2013
  • In this work, removal of phenol from aqueous solutions by activated red mud was investigated. Scanning electron microscopy and energy dispersive X-ray spectroscopy was used to observe the morphology and surface components of activated red mud, respectively. The effects of various parameters on the removal efficiency were studied, such as contact time, pH, initial phenol concentration, and adsorbent dosage. The removal percentage of phenol was initially increased, as the solution pH increased from 3 to 7, and then decreased above neutral pH. The removal percentage of phenol was decreased by increasing the initial phenol concentrations. Adsorption results show that equilibrium data follow the Freundlich isotherm, and kinetic data was well described by a pseudo-second-order kinetic model. Experimental results show that the activated red mud can be used to treat aqueous solutions containing phenol, as a low cost adsorbent with high efficiency.

Prediction of removal percentage and adsorption capacity of activated red mud for removal of cyanide by artificial neural network

  • Deihimi, Nazanin;Irannajad, Mehdi;Rezai, Bahram
    • Geosystem Engineering
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    • v.21 no.5
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    • pp.273-281
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    • 2018
  • In this study, the activated red mud was used as a new and appropriate adsorbent for the removal of ferrocyanide and ferricyanide from aqueous solution. Predicting the removal percentage and adsorption capacity of ferro-ferricyanide by activated red mud during the adsorption process is necessary which has been done by modeling and simulation. The artificial neural network (ANN) was used to develop new models for the predictions. A back propagation algorithm model was trained to develop a predictive model. The effective variables including pH, absorbent amount, absorbent type, ionic strength, stirring rate, time, adsorbate type, and adsorbate dosage were considered as inputs of the models. The correlation coefficient value ($R^2$) and root mean square error (RMSE) values of the testing data for the removal percentage and adsorption capacity using ANN models were 0.8560, 12.5667, 0.9329, and 10.8117, respectively. The results showed that the proposed ANN models can be used to predict the removal percentage and adsorption capacity of activated red mud for the removal of ferrocyanide and ferricyanide with reasonable error.

Physical Propertise of Non-Cement Matrix with Red Mud (레드머드를 혼입한 무시멘트 경화체의 물리적 특성)

  • Kwon, Hyeong-Soon;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.93-94
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    • 2023
  • Through the industrial revolution that began in the 18th century, the amount of carbon dioxide in the atmosphere increased rapidly as humans used fossil energy such as coal and oil as fuel for steam engines and factory machines. The amount of carbon dioxide emitted while producing cement, the main material of concrete used in construction, is large enough to account for 5-8% of the world's carbon dioxide emissions. In this study, Non cement-based matrix were used to reduce carbon dioxide emissions from cement production. Red mud is an industrial by-product generated in the manufacturing process of aluminum hydroxide using bauxite, and more than 120 million tons are produced worldwide. In addition, red mud is a porous material that can be physically adsorbed, and causes a photocatalytic reaction of TiO2 to remove harmful substances such as nitrogen oxide formaldehyde in the air and chemically adsorbs ammonia and hydrogen sulfide. Therefore, this study aims to examine the physical properties of the matrix by mixing red mud, an industrial by-product with good adsorption performance, into the Non cement-based matrix.

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The Production of Metal-biochar through Co-pyrolysis of Lignin and Red Mud and Utilization for the Removal of Contaminants in the Water (리그닌과 적니의 공동 열분해를 통한 금속-바이오차 생산 및 수중 오염물질 제거를 위한 활용)

  • Kim Eunji;Kim Naeun;Park Juyeong;Lee Heuiyun;Yoon Kwangsuk
    • Journal of Soil and Groundwater Environment
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    • v.29 no.2
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    • pp.1-10
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    • 2024
  • With industrial development, the inevitable increase in both organic and inorganic waste necessitates the exploration of waste treatment and utilization methods. This study focuses on co-pyrolyzing lignin and red mud to generate metalbiochar, aiming to demonstrate their potential as effective adsorbents for water pollutant removal. Thermogravimetric analysis revealed mass loss of lignin below 660℃, with additional mass loss occurring (>660℃) due to the phase change of metals (i.e., Fe) in red mud. Characterization of the metal-biochar indicated porous structure embedded with zero-valent iron/magnetite and specific functional groups. The adsorption experiments with 2,4-dichlorophenol and Cd(II) revealed the removal efficiency of the two pollutants reached its maximum at the initial pH of 2.8. These findings suggest that copyrolysis of lignin and red mud can transform waste into valuable materials, serving as effective adsorbents for diverse water pollutants.