• Title/Summary/Keyword: reciprocating loads

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Comparison with Properties of Friction and Wear for Cam/Tappet Material (CAM/TAPPET 재료조합에 따른 마찰${\cdot}$마모특성 비교)

  • Song Keun-Chul;Kim Kyung-Woon
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.105-111
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    • 2003
  • The valve train system of engines has long been a sensitive area with respect to wear performance because of the high contact loads and surface sliding speeds encountered. In particular, wear problems of load-carrying components in relative motion, such as cam and tappet in valve train system have made troubles. To overcome these problems, combination of proper materials is important, as well as selecting of high wear performance materials. This paper presents the experimental result of friction and wear properties of ca/tappet materials. To investigate friction and wear properties for several combinations of materials, using commonplace tribometer(Plint 77, reciprocating type), we make a selection of a optimum material combination.

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The Effect of Finished Surface orientation on Friction Characteristics (가공방향에 따른 마찰특성에 관한 연구)

  • 유응대;김태완;조용주
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.367-373
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    • 2001
  • The effect of characteristic of surface roughness and roughness patterns on friction and sliding wear was studied experimentally under reciprocating boundary lubricant sliding conditions. The test was conducted with specimens which have various arithmetic mean value and roughness pattern under the condition of different normal load. The experimental results show that the friction coefficient is decreased because of oxidation mass and valley effect as the normal loads increasing It was found that the specimens with surface roughness with a transverally oriented pattern have a smaller firction coefficient than the other two roughness patterns under the condition of the roughness values of Ra=0.5 and Ra=0.2 .

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Tribological Properties of Nanoporous Structured Alumina Film (나노기공구조를 가진 알루미나필름의 트라이볼로지 특성)

  • Kim, Hyo-Sang;Kim, Dae-Hyun;Ahn, Hyo-Sok;Hahn, Jun-Hee;Woo, Lee
    • Tribology and Lubricants
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    • v.26 no.1
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    • pp.14-20
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    • 2010
  • Tribological properties of nanoporous structured alumina film was investigated. Alumina film (AAO: anodic aluminum oxide) of $60{\mu}m$ thickness having nanopores of 45 nm diameter with 105 nm interpore-diatance was fabricated by mild anodization process. Reciprocating ball-on-flat sliding friction tests using 1 mm diameter steel ball as a counterpart were carried out with wide range of normal load from 1 mN to 1 N in an ambient environment. The morphology of worn surfaces were analyzed using scanning electron microscopy. The friction coefficient was strongly influenced by the applied normal load. Smooth layer patches were formed on the worn surface of both AAO and steel ball at relatively high load (100 mN and 1 N) due to tribochemical reaction and compaction of wear debris. These tribolayers contributed to the lower friction at high loads. Extremely thin layer patches, due to mild plastic deformation of surface layer, were sparsely distributed on the worn surface of AAO at low loads (1 mN and 10 mN) without the evidence of tribochemical reaction. Delaminated wear particles were generated at high loads by fatigue due to repeated loading and sliding.

Wear Characteristics of Carburized SCM415 Steel for Control Valve (컨트롤 밸브용 침탄 SCM415강의 마멸 특성)

  • Lee, Jeong Won;Na, Seong Hyeon;Yoon, Dong Hyun;Han, Sun Hyoung;Kim, Hyung Gong;Kim, Jae Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.10
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    • pp.873-878
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    • 2016
  • SCM415 steel for the control valve undergoes wear because of continuous movement between the valve and valve case. The wear of the valve interrupts the performance of the valve, and decreases the service life. In this study, wear characteristics of the as-received and carburized SCM415 steels are evaluated. The wear tests are conducted for various temperatures and loads using a reciprocating wear tester. From these results, wear loss, specific wear rate, and coefficient of friction are analyzed. The wear mechanism was analyzed by SEM. The interaction effects between loads and temperatures on wear loss are determined for analysis of variance using MINITAB.

Whole-life wind-induced deflection of insulating glass units

  • Zhiyuan Wang;Junjin Liu;Jianhui Li;Suwen Chen
    • Wind and Structures
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    • v.37 no.4
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    • pp.289-302
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    • 2023
  • Insulating glass units (IGUs) have been widely used in buildings in recent years due to their superior thermal insulation performance. However, because of the panel reciprocating motion and fatigue deterioration of sealants under long-term wind loads, many IGUs have the problem of early failure of watertight properties in real usage. This study aimed to propose a statistical method for wind-induced deflection of IGU panels during the whole life service period, for further precise analysis of the accumulated fatigue damage at the sealed part of the edge bond. By the estimation of the wind occurrence regularity based on wind pressure return period, the events of each wind speed interval during the whole life were obtained for the IGUs at 50m height in Beijing, which are in good agreement with the measured data. Also, the wind-induced deflection analysis method of IGUs based on the formula of airspace coefficient was proposed and verified as an improvement of the original stiffness distribution method with the average relative error compared to the test being about 3% or less. Combining the two methods above, the deformation of the outer and inner panes under wind loads during 30 years was precisely calculated, and the deflection and stress state at selected locations were obtained finally. The results show that the compression displacement at the secondary sealant under the maximum wind pressure is close to 0.3mm (strain 2.5%), and the IGUs are in tens of thousands of times the low amplitude tensile-compression cycle and several times to dozens of times the relatively high amplitude tensile-compression cycle environment. The approach proposed in this paper provides a basis for subsequent studies on the durability of IGUs and the wind-resistant behaviors of curtain wall structures.

A Study on the Oil Film Behaviors of Pin Bush Bearings for Diesel Engines with Various Engine Oil Viscosities (오일점도에 따른 디젤엔진용 핀부시 베어링의 유막거동에 관한 연구)

  • Kim, Chung-Kyun;Lee, Byoung-Kwan
    • Tribology and Lubricants
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    • v.24 no.1
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    • pp.21-26
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    • 2008
  • A pin bush bearing is one of the most important element in the piston engine which is joined a piston to a connecting rod. A pin bush is suffered by heat and changeable repeat loads, which are come from the explosive gas heat and pressures during a reciprocating stroke. Therefore, a tribological behavior of pin bush bearings is very severe compared to other parts of a piston assembly. To keep a stable operation of pin bush bearings effectively, it would be satisfied with proper oil film strength for severe operating conditions and durability, which are strongly related to the oil film thickness, oil film pressure, and a friction loss power. The computed results show that the viscosity of engine oils slightly affects to the minimum oil film thickness and oil film pressure distribution, but is an influential parameter on a total friction loss power. Thus the low viscosity engine oils for an increased operation condition should select a high level of base oil and add a viscosity index improver as an oil film additive.

Tribological Properties of Carbon Nanotube Thin Films by using Electrodynamic Spraying Method (전기 분사 증착 방식을 이용한 탄소 나노 튜브 박막의 트라이볼로지적 특성에 관한 연구)

  • Kim, Chang-Lae;Kim, Dae-Eun;Kim, Hae-Jin
    • Tribology and Lubricants
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    • v.34 no.6
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    • pp.313-317
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    • 2018
  • Carbon-based coatings, including carbon nanotubes (CNTs), graphene, and buckyball ($C_{60}$), receive much interest because of their outstanding mechanical and electrical properties for a wide range of electromechanical component-based applications. Previous experimental results demonstrate that these carbon-based coatings are promising solid lubricants because of their superior tribological properties, and thus help prolong the lifetime of silicon-based applications. In this study, CNT coatings are deposited on a bare silicon (100) substrate by electrodynamic spraying under different deposition conditions. During the coating deposition, the applied voltage, CNT concentration of the solution, distance between the injecting nozzle and the substrate and diameter of the injecting nozzle are optimized to control the thickness and surface roughness of the CNT coatings. The surface morphology and thickness of the coatings are characterized by scanning electron microscopy (SEM) and atomic force microscopy (AFM), respectively. The friction and wear properties of the coatings are investigated by using a pin-on-reciprocating-type tribotester under various experimental conditions. The friction coefficient of the CNT coating is as low as 0.15 under high normal loads. The overall results reveal that CNT coatings deposited by electrodynamic spraying provide relatively uniform with superior lubrication performance.

Review of Testing Configurations for Simultaneous Measurement of Friction and Triboelectrification

  • P. R. Deshmukh;Dae-Hyun Cho
    • Tribology and Lubricants
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    • v.40 no.4
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    • pp.118-132
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    • 2024
  • The triboelectric nanogenerator (TENG) has emerged as a groundbreaking technology for harvesting clean and sustainable energy cost effectively. For reliable TENG design, minimizing wear damage at the friction layers is crucial. This review provides a comprehensive overview of tribometer-integrated TENG testing configurations used in the simultaneous investigation of both tribological and electrical performance. It considers configurations such as plate-on-plate, ball-on-disc, and ball-on-flat tribometers designed for linear reciprocating or rotating sliding friction tests. These tribometers are either specifically designed or adapted for TENG testing. Triboelectric material holders facilitate friction tests by establishing electrical connections from the triboelectric materials or electrodes, thereby enabling accurate measurement of electrical signals. Electrometers and oscilloscopes record electrical outputs such as short-circuit current and open-circuit voltage. This integration enables the simultaneous measurement of both friction and electrical outputs, providing a thorough understanding of TENG performance. The review also summarizes how factors such as normal force, sliding frequency, and rotating speed affect friction coefficients and TENG performance. It also examines the relationship between the coefficient of friction and tribocharges under various loads and frequencies. The review emphasizes the importance of these testing configurations for evaluating both friction and electrical performance, which are crucial for optimizing TENG efficiency. Finally, the review explores future prospects for developing innovative tribometer designs suited for both tribology and TENG testing.

Evaluation of MWCNT Exposure and the Wear Characteristics of MWCNT-containing PC/ABS Composites (다중벽 탄소나노튜브를 함유한 PC/ABS 복합재의 마모 특성 및 다중벽 탄소나노튜브의 유출 평가)

  • Lee, Hyun-Woo;Kim, Kyung-Shik;Lee, Jae-Hyeok;Kim, Hyo-Sop;Kim, Jae-Ho;Oh, Dong-Hoon;Ryu, Sang-Hyo;Jang, Young-Chan;Kim, Jae-Hyun;Lee, Hak-Joo;Kim, Kwang-Seop
    • Tribology and Lubricants
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    • v.30 no.5
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    • pp.278-283
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    • 2014
  • Carbon nanotubes (CNTs) are used in various composite materials to enhance electrical, thermal and mechanical properties of composite materials. In this study, we investigate the wear characteristics of polycarbonate/acrylonitrile-butadiene-styrene (PC/ABS) blends containing multi-walled carbon nanotubes (MWCNTs). PC/ABS blends are commonly used in many industrial applications such as cellular phones and display cases and MWCNTs have been added to the PC/ABS blends to improve their electromagnetic interference shielding (EMS). We performed wear tests on PC/ABS blends containing MWCNTs under reciprocating linear sliding conditions with chrome steel balls as a counterpart material. The normal loads were 10, 30, 50, 70, 100 N, the sliding speed was 10 mm/s, the stroke length was 15 mm, and the tests lasted 900 s. The MWCNTs included in the PC/ABS blends lower the wear volume and friction coefficient of the composites. We analyzed the wear debris collected from the composites during the tests in terms of the MWCNT concentration using inductively coupled plasma optical emission spectroscopy. The results show that the quantity of MWCNTs in the debris is proportional to the concentration of MWCNTs in the composite, indicating that the exposure of the MWCNTs to environments by wear could be increased with their concentration in the composite.

Wear Characteristics of Cylinder-Liner Materials for Diesel Engine at Elevated Temperature (디젤엔진용 실린더 라이너 소재의 고온 마모특성)

  • Kim, Jin-Yeol;Kim, Jae-Hoon;Oh, Kwang-Keun;Lee, Seung-Hak;Chang, Joon-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1131-1136
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    • 2015
  • In a diesel engine, the wear of the cylinder liner occurs because of the continuous reciprocating motion of the piston ring. This wear reduces the performance of the diesel engine and shortens its service life. This study evaluated the wear characteristics of GT metal and a conventional metal used for cylinder liners using a ship's diesel engine. Wear tests were performed at temperatures of $25^{\circ}C$, $175^{\circ}C$, and $325^{\circ}C$, and under loads of 10 N, 30 N, and 50 N. The amount of wear, specific wear rate, and friction coefficient were evaluated for each condition. To analyze the wear mechanism, observations were made on an SEM. In the case of both metals, abrasive and adhesion wear occurred on the wear surfaces at room temperature, and corrosion wear was observed at high temperatures. The amount of wear and the specific wear rate of the GT metal were lower than those of the conventional metal at all temperatures, and hence it can be concluded that the wear characteristics of the GT metal are much better.