• Title/Summary/Keyword: reciprocating air compressor

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Vibration Reduction of Marine Air Compressor using Dynamic Vibration Absorber (동흡진기를 이용한 선박용 공기압축기의 진동저감)

  • Kim, Hyung-Jin;Hwang, Sang-Jae;Kim, Ue-Kan
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.35-36
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    • 2006
  • This study is mainly concerned with vibration control of L-type reciprocating air compressor by a dynamic vibration absorber. The dynamic vibration absorber of reciprocating air compressor was designed for constant revolution running condition. For the review, Vibration test was conducted for the performance appraisal of installed dynamic vibration absorber in the reciprocating air compressor. As a result of the test, the performance of dynamic vibration absorber was satisfactory.

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A Study on the Balancing of V/W-type Reciprocating Air Compressor (V/W형 왕복동 공기압측기의 평형에 관한 연구)

  • 김형진;김성춘;김정만;김의간
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.1
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    • pp.24-31
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    • 2004
  • Recently, as the marine compressor power is increased, vibration problems on the marine vessel with V/W type reciprocating compressor have been occurred. A research on the balancing of marine V/W type reciprocating compressor has hardly been reported though a number of researches on the balancing of rotating machinery have been conducted. As a V/W type compressor has high capacity with long stroke, compact size and high center of gravity, It is easy to have a vibration problem by a little bit unbalanced force and moment. In this study, calculation methods for balance weight of the V/W type reciprocating compressors, which have different piston weight and asymmetry structure, are formulated. And their reliability were verified by comparing calculated balance weight with the experimental results of the real marine V/W type reciprocating compressors.

Noise Reduction of Reciprocating Type Air Compressors (왕복동식 공기압축기의 소음저감에 관한 공학적 대책 연구)

  • Lee, Kwang-Gil;Park, Jae-Suk
    • Journal of the Korean Society of Safety
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    • v.21 no.5 s.77
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    • pp.12-16
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    • 2006
  • This paper deals with the noise evaluation and noise reduction of a reciprocating air-compressor. The reciprocating air-compressor is widely used in the small and medium sized industrial firms, many employees exposed and irritated by their noise in the workplace. Thus, appropriate noise control actions should be taken to prevent hearing loss due to the its noise exposure. Lead-wrapping techniques are employed to identify the contribution of principal noise sources which are generally known to be motor, belts, suction valves, discharge valves, moving parts, and flow-induced noise caused by edges or discontinuities along the flow path including expansions, contractions, junctions and bends. As a result, the main noise sources of the air-compressor are categorized by the suction and discharge noise, valve noise, and compressed air tank noise. Based on the investigations, mufflers are designed to reduce both the suction and discharge noise and the compressed-air tank noise. Instead of the conventional valve plate, polyethylene resin is used the reduction of valve impact noise. In addition, attempts are made to reduce the valve noise propagation to the cylinder head and the compressor tank by using the insulation casings. As a result of the countermeasure plans, a noise reduction up to 10dB(A) could be achieved for the air-compressor.

A Study on the Applicability of a Scroll Type Compressor to Small Capacity Refrigerators (소형 냉장고에 대한 스크롤 압축기 적용성에 관한 연구)

  • Kim, You-Chan;Kim, Woo-Young;Kim, Hyun-Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.2
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    • pp.164-173
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    • 2012
  • To study the applicability of a scroll type compressor to small capacity refrigerators, a R600a scroll compressor with algebraic scroll wrap has been designed. Its size and performance have been compared to a reciprocating type of the same displacement volume. By employing scroll wrap based on algebraic curve, high compression ratio can be accomplished without increasing the wrap angle much so that compact scroll may be obtained. Compared to a reciprocating one, the designed scroll compressor has diameter and height reduced by about 50% and 80%, respectively. By numerical simulation, it has been estimated that the scroll compressor provides 38.6% more cooling capacity than reciprocating type with 8.9% more power consumption, resulting in 27.3% increase in COP for ASHRAE low back pressure condition. With increasing the operating pressure ratio from 9.5 to 15.3, the overall compressor efficiency of the scroll compressor decreases from 72.6% to 65.2%, while that of the reciprocating compressor increases from 55.7% to 59.8%.

Design of an air-cooled high-pressure 3-stage reciprocating air compressor, applied to the starting of diesel engines (디젤엔진 시동용 공냉식 고압 3단 왕복동 공기압축기의 설계)

  • 이안성;김영철;정영식;왕지석
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.1
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    • pp.42-51
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    • 1998
  • A 150 m$\^$3//hr, 30 kg/cm$\^$2/, air-cooled 3-stage reciprocating air compressor is designed to be used in starting large diesel engines of ships. A basic design procedure is presented to meet the targeted pressure and flow rate, and especially a volumetric efficiency of 80%. Temperature and stress analysis of the 1st stage cylinder are performed using axisymmetric FEM modelings. The dynamics of valve system is analyzed and stress at the 1st stage valve seat caused by valve impact is evaluated. To reduce friction loss and wear at the compressor engine system tribological design issues are reviewed and good design practices are suggested. Finally, forced-air pin-type interstage coolers are designed to dissipate generated compression heat at each stage.

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System design of an air-cooled 3-stage reciprocating air compressor and performance testing (공랭식 3단 왕복동 공기압축기의 시스템 설계 및 성능시험)

  • Lee, An-Seong;Kim, Yeong-Cheol;Jeong, Yeong-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.10
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    • pp.1380-1391
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    • 1997
  • A 150 m$^{3}$/hr, 30 kg/cm$^{2}$, air-cooled 3-stage reciprocating air compressor is designed to be used in starting large diesel engines. A basic design procedure is presented to meet the targeted pressure and flow rate, and especially the volumetric efficiency. Temperature and stress analyses of the cylinder are performed using FEM modelings. The dynamics of valve system is analyzed and stress at the valve seat due to valve impact is evaluated. To reduce friction loss and wear at the compressor engine system, tribological design practices are suggested. Fin-type coolers are designed to dissipate generated compression heat at each stage. Finally, a prototype is manufactured and performance test is carried out utilizing an air tank. Performance results are compared to the design targets, other foreign specifications, and some quality standards.

Comparison of vibration and Noise Characteristics for Reciprocating Air Compressor through the Change of Crankshaft Parameters (크랭크샤프트의 형상 변경을 통한 소형 왕복동 공기압축기의 진동 및 소음 특성 비교)

  • Park, Sang-Gil;Lee, Hae-Jin;Aminudin, Bin Abu;Lee, Jung-Youn;Oh, Jae-Eung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.530-533
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    • 2005
  • Recently, modern reciprocating air compressors tend to be smaller and lighter. But, as the development of performance, they have many problems for noise and vibration. For this reason, many researches are processing for the reduction of noise and vibration by arranging cylinders with V/W type. Especially, noise and vibration problems of reciprocating air compressor cause a rotating unbalance of crankshaft, so it needs a change of crankshaft parameters appropriately. Hence in this study, we changed crankshaft parameters to solve the rotating unbalance and compared results in order to verify the noise and vibration reduction between new and original air compressor. According to modify a crankshaft parameter, the improvements of noise and vibration were showed results of spectrum measured at selected points of the air compressor crankshaft housing and sound intensity contours measured at a belt left side, table that figure out characteristics of noise. Furthermore, we analyzed objective sound quality metrics with recording data of systems. The results showed that, the new design has improved the level of the first harmonic of vibration displacement, noise and objective sound quality metrics.

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Noise Source Evaluation for Reciprocating Type Air Compressor (왕복동식 공기압축기의 소음 발생원 분석 연구)

  • Lee, Kwang-Gil;Choi, Seung-Ju
    • Journal of the Korean Society of Safety
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    • v.26 no.4
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    • pp.20-26
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    • 2011
  • This paper is to investigate noise source for reciprocating type air compressors. The reciprocating type air compressors are widely used in the small and medium sized enterprise and many employees are affected and irritated by their noise during working. The investigation and analysis of the noise source were made according to the ISO 1680/1 and MIL-STD 7410-1 and noise evaluation of each part of compressors was made. Noise emitted from the intake and exhaust valve and the air receiver tank were dominant compared with those from other parts of compressor. Noise from the motor and the revolution of crank mechanism was negligible relatively with the noise sources as mentioned above.

Effects of Gas Pulsation in Piping Lines on Compressor Performance in a Double-Acting Reciprocating Compressor (복동식 왕복동 압축기의 연결 배관계 가스 맥동이 압축기 성능에 미치는 영향)

  • 김현진
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.5
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    • pp.448-456
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    • 2000
  • For piping line systems associated with a double-acting reciprocating compressor, an analytical study has been made on the gas pulsation in piping lines and its effects on the compressor performance. The transfer matrix which relates mass flow rate to the gas pulsation downstream of the compressor valve can be obtained by an acoustic model for piping line systems which include snubber and after-cooler with the aid of four pole theory Since mass flow rate is affected by the pressure pulsation in the pressure plenum, while the latter being determined by the former, iteration in the calculation should be made for convergence. The gas pulsation in pipings is found to have an adverse effect on the compressor's performance, and the magnitude of the gas pulsation can be lowered by increasing snubber volume.

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Performance analysis of the reciprocating compressor with hydrocarbon refrigerant mixtures, R290/R600a (탄화수소계(R290/R600a) 혼합냉매를 적용한 왕복동형 압축기 성능 해석)

  • 김종헌;정연구;박경우;박희용
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.2
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    • pp.270-280
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    • 1999
  • A performance analysis simulation program that can be applied to a hermetic reciprocating compressor with various refrigerants has been developed. For the numerical analysis, the passage of refrigerant in compressor is subdivided into control volumes. Instead of the ideal gas assumption, CSD equation of state is applied to calculate the thermodynamic properties of refrigerants. To verify the validity of developed program, the result has been compared with the experimental data served by the compressor supplier. The performance of each refrigerant and the possibility of direct application are estimated by applying R12, 134a, R290, R600a and R290/R600a mixture to an existing compressor. Also, parametric study for various crank rotating speeds and the mole fractions of refrigerant has been performed.

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