• 제목/요약/키워드: raw material for replacement

검색결과 33건 처리시간 0.02초

시멘트 원료로 국내산 석탄재의 이용 가능성 (The Utilization of Domestic Fly Ash as a Cement Raw Material)

  • 이윤철;이세용;민경소;이창현;박태균;유동우
    • 한국재료학회지
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    • 제32권1호
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    • pp.23-29
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    • 2022
  • Fly ash is a by-product of coal fired electrical power plants and used as a material for cement and concrete; particularly, imported fly ash is mainly applied for cement production. Main objectives of this article are to replace domestic fly ash with an imported source. To verify the possibility of domestic fly ash as a material for cement from the aspect of chemical composition and physical properties, we manufactured various kinds of cement, such as using only natural raw material, shale, and partial replacement with domestic and imported fly ash. When we used the domestic and imported fly ash, there were no specific problems in terms of clinker synthesis or cement manufacturing in relation to the natural material, shale. In conclusion, domestic fly ash has been confirmed as an alternative raw material for cement because 7 days and 28 days compressive strength values were better than those of reference cement using natural raw material, on top of the process issue.

슬래그를 클링커 혼합원료로 사용한 시멘트의 물리적 특성 (Physical Properties of Cement Using Slag as Raw Mix of Clinker)

  • 이영준;권도영;;추용식
    • 자원리싸이클링
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    • 제33권3호
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    • pp.12-20
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    • 2024
  • 세계 시멘트 산업의 온실가스 배출량은 약 29억 톤이며, 이중 17.4~18.9억 톤이 시멘트 클링커의 주원료인 석회석으로부터 배출된다. 따라서 비탄산 CaO 원료인 슬래그류 사용이 연구되어야 하며, 이때 시멘트의 물리적 특성도 충분히 발현되어야 한다. 본 연구에서는 슬래그류 사용에 따른 혼합원료 배합 조건과 시멘트 물성을 분석하였다. 슬래그류 단독 사용 시 CaCO3 대체율은 한계를 갖으나, 혼합 슬래그 사용 시 CaCO3 대체율이 12 % 이상 증가하였다. 단독 슬래그 사용 시멘트의 압축강도는 OPC 대비 감소하였으며, 압축강도 증진을 위해 혼합원료의 LSF 및 시멘트 분말도를 상향시켰다. 분말도 상향 시멘트의 압축강도는 CaCO33 대체율 6 %까지 OPC와 유사하였으나, 9 % 이상에서는 소폭 하락하였다. 하지만 혼합 슬래그 사용 시멘트의 분말도와 LSF를 모두 상향 시, CaCO3 대체율 12 % 시멘트도 OPC와 유사한 압축강도가 발현되었다. 또한 CaCO3 대체율 12 % 시멘트의 플로우 값도 OPC와 유사하였다.

DNA 바코드를 이용한 가정간편식 제품의 원재료 모니터링 연구 (Monitoring of Raw Materials for Commercial Home Meal Replacement Products Using DNA Barcode Information)

  • 유연철;홍예원;김정주;이동호;김형수;문귀임;박은미
    • 한국식품위생안전성학회지
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    • 제35권3호
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    • pp.234-242
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    • 2020
  • 본 연구는 최근 소비가 크게 증가하고 있는 가정간편식의 원료에 대한 모니터링을 수행하였다. 다양한 유형의 가정간편식 제품을 구입하여 112개 원료의 DNA 바코드를 분석하였다. 원재료의 종을 동정하기 위하여 DNA 바코드 증폭에 주로 이용되는 미토콘드리아의 16S ribosomal RNA 유전자 부위를 증폭하는 프라이머 세트를 이용하였다. PCR 산물은 정제하여 염기서열을 분석한 후, 이를 이용하여 미국국립보건원에서 제공하는 BLAST search를 수행하였다. GenBank에 등록되어 있는 종의 염기서열과 유사도(Identity)와 매치 점수(Match score)를 비교하여 원료의 종을 판별하였다. 112개의 원료에서 24개의 종(Species)과 3개의 속(Genus)를 동정하였다. 3개의 속은 Identity의 기준이 되는 98% 이내에 해당하는 종이 다수 존재하여 속 수준에서 판별하였다. 판별 결과를 「식품의 기준 및 규격(제2019-57호)」 중 '(별표 1) 사용할 수 있는 원료 목록'에서 제시하는 사용 가능한 원료와 비교하여 국명 및 섭취 가능 여부를 판단하였으며, 등재되어 있지 않은 6개 종은 국제적으로 공인된 기구에서 어획량에 대한 정보를 확인하고, 식용 근거, 학명·이명 등을 확인하여 식용 가능 여부를 판단하였다.

Effect of Grain Size and Replacement Ratio on the Plastic Properties of Precipitated Calcium Carbonate Using Limestone as Raw Material

  • Baek, Chul Seoung;Cho, Kye Hong;Ahn, Ji-Whan
    • 한국세라믹학회지
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    • 제51권2호
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    • pp.127-131
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    • 2014
  • Precipitated calcium carbonate(PCC) inorganic fillers for plastic offera higher replacement ratio with improved mechanical properties than any other inorganic fillers. Due to its secure economic feasibility, its fields of application areexpanding. For optimized PCC grain size and polymer replacement ratio, it is good to maintain at least $0.035{\mu}m$ grains and keep double the grain size of distance between particles, depending on the molecular weight and volume replacement rate of the polymer. PCC has unique characteristics, ie, with smaller grain size, dispersibility decreases, and if grain size is not homogenous, polymer cracking occurs. The maximum replacement ratio of PCC is approximately 30%, but in the range of 10 - 15% it produces the highest mechanical strength. When mixed with a biodegradable plastic like starch, it also improves initial environmental degradability.

폴리실리콘 슬러지와 플라이애쉬 치환율별 역학성능 평가 (The Dynamics Performance Evaluation for Type of Replacement Ratio of the Polysilicon Sludge and Fly ash)

  • 문지환;박종필;김규용;이상수;송하영
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2012년도 춘계 학술논문 발표대회
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    • pp.85-86
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    • 2012
  • This application plan is hasty prepared with the actual condition in which the majority is reclaimed by the waste with the marine and the polysilicon sludge, that is the main raw material of the solar pannel support, does. In this research, by using OPC and Fly ash, the applicability as the blending material of the polysilicon sludge was analyze and it tried to contribute to the waste reduction afterward. The replacement ratio of the sludge was set to 5. 10, 15, 20(%) with the experiment based on the based test result and the air flow rate, liquidity, flexural strength, and compressive strength was measured. The liquidity was reduced in spite of as the replacement ratio of the sludge increased and the air flow rate increased.

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Influence of palm oil fuel ash on behaviour of green high-performance fine-grained cement mortar

  • Sagr, Salem Giuma Ibrahim;Johari, M.A. Megat;Mijarsh, M.J.A.
    • Advances in materials Research
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    • 제11권2호
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    • pp.121-146
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    • 2022
  • In the recent years, the use of agricultural waste in green cement mortar and concrete production has attracted considerable attention because of potential saving in the large areas of landfills and potential enhancement on the performance of mortar. In this research, microparticles of palm oil fuel ash (POFA) obtained from a multistage thermal and mechanical treatment processes of raw POFA originating from palm oil mill was utilized as a pozzolanic material to produce high-performance cement mortar (HPCM). POFA was used as a partial replacement material to ordinary Portland cement (OPC) at replacement levels of 0, 5, 10, 15, 20, 25, 30, 35, 40% by volume. Sand with particle size smaller than 300 ㎛ was used to enhance the performance of the HPCM. The HPCM mixes were tested for workability, compressive strength, ultrasonic pulse velocity (UPV), porosity and absorption. The results portray that the incorporation of micro POFA in HPCMs led to a slight reduction in the compressive strength. At 40% replacement level, the compressive strength was 87.4 MPa at 28 days which is suitable for many high strength applications. Although adding POFA to the cement mixtures harmed the absorption and porosity, those properties were very low at 3.4% and 11.5% respectively at a 40% POFA replacement ratio and after 28 days of curing. The HPCM mixtures containing POFA exhibited greater increase in strength and UPV as well as greater reduction in absorption and porosity than the control OPC mortar from 7 to 28 days of curing age, as a result of the pozzolanic reaction of POFA. Micro POFA with finely graded sand resulted in a dense and high strength cement mortar due to the pozzolanic reaction and increased packing effect. Therefore, it is demonstrated that the POFA could be used with high replacement ratios as a pozzolanic material to produce HPCM.

Analysis on Calcination of Cementitious Powder of Waste Concrete for Raw Cement

  • Park, Dong-Cheon;Kwon, Eun-Hee;Ahn, Jae-Cheol
    • 한국건축시공학회지
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    • 제14권1호
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    • pp.54-60
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    • 2014
  • The purpose of this study is to examine whether cementitious powder separated from waste concrete can be used as an alternative raw material to limestone and reduce the usage of natural resource (limestone) and $CO_2$ emission based on recycling cementitious powder from waste concrete. Experiments actually analyzed the chemical composition of cementitious powder and performed hyperthermia analysis, measurement of free CaO and XRD analysis to measure the degree of recovery of hydration in the model of cementitious powder manufactured based on chemical composition. These were performed in each cementitious powder model at different calcination temperatures such as $900^{\circ}C$, $1200^{\circ}C$, $1300^{\circ}C$, $1400^{\circ}C$ and $1450^{\circ}C$. Through the experiments, it was found that the recovery of hydration was at a level which can be used as the alternative raw material for limestone, but the replacement ratio was directly affected by the degree of mixing of fine aggregate in less than $150{\mu}m$, which cannot be separated from cementitious powder. It was shown that there was no difference in the production of compounds involved in hydration at calcination temperatures of $1200^{\circ}C$ or higher. Therefore, to pursue the replacement of limestone and reduction of greenhouse gas by recycling cementitious powder, the development of technology to efficiently separate aggregate fine powder is required.

Basalt 섬유로 보강된 철근콘크리트 보의 휨 성능 고찰 (The Considerations on Flexural Performance of RC Beam Strengthened with Basalt Fibers)

  • 심종성;문도영;박성재;박경동
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 가을 학술발표회 논문집
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    • pp.599-604
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    • 2002
  • Fibers have been used to improve tile flexural performance of reinforced concrete. Therefore many different kinds of fibers have been developed and tested to reinforcing concrete. Basalt fiber is one of the recently developed materials for this purpose. Basalt fiber produced from this basalt raw material has high initial strength and durability. But, the main advantages of the basalt fiber are resistance to high operating temperatures and lower modulus and chemical resistance compared to fiberglass. Also basalt fiber may be consumed as a potential replacement for expensive carbon fibers.

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IT융합기반의 연료필터 제조공정 자동화 (Automation of Fuel Filter Manufacturing Process Via IT Convergence)

  • 윤석창;한우현;윤달환
    • 전기전자학회논문지
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    • 제19권1호
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    • pp.64-72
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    • 2015
  • 본 연구에서는 연료 필터의 생산성 향상을 위하여 IT기반의 갱추리 자동화 장치를 개발한다. 불량 제품의 분석, 수율 개선 및 생산성 향상을 위해 자동화 장치와 연동된 IT 기반의 모니터링 시스템 구축을 구축한다. 3개월간 시료 10,000개 생산시의 불량률 비교 측정한 결과 불량률이 0.65%에서 0.45%로 감소하였다. 또한 공구 모니터링을 통하여 공구 교환 시기의 알림과 로더의 정확한 소재의 수입으로 소재의 불량이 감소하였고, 소재 한 개에 대하여 수입에서 배출까지 공정 시간을 비교한 결과 94.7초에서 78.8초로 감소하여 생산성 증가하였다. 수작업으로 하던 소재의 수입/배출을 자동화로 구축하여 공정시간이 20.2% 감소한다. 또한 작업자 안전과 이송시간 감소는 생산성 향상과 직결된다.

폐콘크리트 미분말 대체율 변화와 입도 변화에 따른 경량기포콘크리트의 특성에 관한 실험적 연구 (An Experimental Study on the Properties of Lightweight Foamed Concrete According to the Replacement Ratio and Particle Size of Waste Concrete Powder)

  • 이대근;한상일;박효진;강철;강기웅;김진만
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2009년도 추계 학술논문 발표대회
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    • pp.121-125
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    • 2009
  • The recycling of waste concrete is increasing for the environment protection and the shortage of aggregate according to the large scale construction project in Korea. The more manufacturing high quality recycled aggregate is produced, the more waste concrete powder generated from the manufacture process of recycled aggregate, and the consideration about the recycling of waste concrete powder is need. Waste concrete powder was used for the partial replacement of silica powder, which is a main raw material for the manufacture of autoclave foamed concrete. According to the results of research, the slurry density, flow, compressive strength mainly depend on the replacement ratio of particle size and waste concrete powder. At the SEM analysis, the more high-waste concrete powder was the less there are generated tobermorite. But we conclude that it is possible to replace WCP as silica source in the manufacture of the lightweight foamed concrete.

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