• Title/Summary/Keyword: rapidly repair mortar

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A Study on the Experimental Study on Use Proper of Superplasticizer for Repair Mortar (보수 모르타르용 고성능 유동화제의 사용 적합성에 관한 실험적 연구)

  • Kim, Young-Sam;Song, Tae-Hyeob;Lee, Mun-Hwan;Lee, Sea-Hyun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.297-300
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    • 2006
  • Recently, To extend building's life, the use amount of repair mortar has been rapidly increased and naphthalenesulfonic and melanminesulfonic, polycarboxylic superplasticizer etc. are used for repair mortar in large numbers of construction site for efficient work. In this study, it was going to examine the use proper of superplasticizer for repair mortar through the hydrate setting time test and flow test with the mortar combination which replaced by alumina cement and added superplasticizer. As a result, the fluidity of the mortar replaced by alumina cement(10%) and added superplasticizer was dropped down and setting time was shortened. Especially this appearance was more increased on the mortar combination added ploycarboxylic and melanminesulfonic superplasticizer than naphthalensulfunic superplasticizer.

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The Engineering Properties of Underwater-Hardening Epoxy Mortar According to the Replacement Proportion of RCSS (급냉 제강 슬래그의 대체율에 따른 수중 경화형 에폭시 모르타르의 공학적 특성)

  • Kawg Eun-Gu;Cho Sung-Hyun;Park Sang-Hun;Bae Kee-Sun;Chang Won-Seok;Kim Jin-Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.401-404
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    • 2005
  • Because the underwater structures are subjected to the deterioration according to use environment, it is necessary to repair and reinforce when the durable performance are considered in structures. Epoxy mortar in the underwater used to the repair and reinforcement for durability. Epoxy mortar in the underwater-harding maked epoxy and filler. Filler is divided aggregate and powder system. Because aggregate take a matter too seriously to supply that alternation material is used to rapidly chilled steel slag. As result of study, it is possible that rapidly chilled steel slag can be applied for replacement materials about aggregate in epoxy mortar because the strength is not different.

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The Basic Study on the Site Application of the Underwater-Hardening Epoxy Mortar Using RCSS (급냉 제강 슬래그를 이용한 에폭시 수지 모르타르 현장 적용에 관한 기초적 연구)

  • Kawg Eun-Gu;Kang Gee-Woong;Bae Dae-Kyung;Bae Kee-Sun;Chang Won-Seok;Kim Jin-Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.405-408
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    • 2005
  • The repair and reinforcement materials of the concrete structure in underwater is use to epoxy mortar for underwater-harding. Because it ensures the separation of material and a fluidity in construction, it is important to epoxy mortar This study dealt with the influence of the using of rapidly-chilled steel slag on flow, nozzle passing time, viscosity, and strength of mortar by experimental design. As results of study, this paper proved that the more the using rate of rapidly chilled steel slag increased, the more this affected the enhancement of flow, the decrease of O-lot, and the development of compressive strength, flexural strength. Also, considering the fluidity, nozzle passing time and strength of mortar, it is desirable to use RCSS300 of rapidly chilled slag.

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An Experimental Study on Rapid Repairing Mortar for Road with Steel Slag (철강 슬래그를 사용한 도로용 긴급보수 모르타르에 관한 실험적 연구)

  • Jung, Ui-In;Kim, Bong-Joo;im, Jin-Man;Kwak, Eun-Gu
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.5
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    • pp.419-427
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    • 2018
  • The purpose of this study is to recycle steel slag generated from the iron producing process and to use steel slag as a construction material which is currently landfilled Steel slag is subjected to aging treatment due to the problem of expansion and collapse when it reacts with water. The Slag Atomizing Technology (SAT) method developed to solve these problems of expanding collapse of steel slag. In this study, experimental study on the emergency repair mortar using the reducing slag, electric arc furnace slag and silicon manganese slag manufactured by the SAT method is Reduced slag was shown an accelerated hydration when it was replaced with rapidly-setting cement, and the rate of substitution was equivalent to 15%. It is shown that the electric furnace oxide slag is equivalent to 100% of the natural aggregate, and it can be replaced by 15-30% when the silicon manganic slag is substituted for the electric furnace oxide slag. With the above formulation, it was possible to design the rapidly repair mortar for road use. These recycling slags can contribute on achieving sustainability of construction industry by reducing the use of cement and natural aggregates and by reducing the generation of carbon dioxide and recycling waste slag.

An Experimental Study on the Flexural Behavior of Slab Repaired and Reinforced with Strand and Polymer Mortar (강연선과 폴리머 모르타르에 의해 보수보강된 슬래브의 휨거동에 대한 실험적 고찰)

  • Yang Dong-Suk;Hwang Jeong-Ho;Park Sun-Kyu
    • Journal of the Korea Concrete Institute
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    • v.17 no.2 s.86
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    • pp.171-177
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    • 2005
  • Even though the cost associated with the repair and rehabilitation of existing structures are rapidly increasing, vast number of the repaired and rehabilitated structures do not function properly as expected during their remaining service lives. This paper focused on the flexural behavior of reinforced concrete slabs repaired and reinforced by PS strand and polymer mortar in the tension face. The slabs have the size of 700${\times}120{\times}$2200 m and 700${\times}120{\times}$1300 mm. Variables of experiment were space of strengthening, chipping, the number of strand, the kind of mortar in this experimental study. Attention is concentrated upon overall bending capacity, deflection, ductility and failure mode of repaired and reinforced slabs. Test results show that deflection of repaired and reinforced slabs reduced to approximately $40 \%$ comparison to standard slabs. Boundary cracking of chipping slab started ultimate load afterward. Concrete-mortar interface cracked 64.5 kN in repaired slab with AP mortar and 36.0 kN in repaired slab with general polymer mortar. Reinforcement effect increased with reducing space of strand. Also, Reinforcement effects are more by strand than by polymer mortar.

Carbonation Reaction and Strength Development of Air Lime Mortar with Superplasticizer (고성능 감수제가 혼입된 기경성 석회 모르타르의 탄산화 반응 및 강도발현 특성)

  • Kang, Sung-Hoon;Hwang, Jong-Kook;Kwon, Yang-Hee
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.7
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    • pp.179-186
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    • 2019
  • Air lime is a traditional building material of Korea. It had been used in roofs, walls, floors and masonry joints of traditional buildings until the advent of Portland cement. However, due to its low strength and durability, the lime is currently avoided as a repair or restoration material for the preservation of architectural heritage. Furthermore, due to the current practice of using hydraulic materials such as Portland cement, understanding of the material characteristics of air lime is very poor in practice. In this context, this study intended to improve the mechanical properties of the air lime mortar by reducing water contents, and also the carbonation reaction of the mortar was quantitatively evaluated to clearly understand the characteristics of this material. Accordingly, air lime mortar with a water-to-binder ratio of 0.4 was manufactured using polycarboxylate-type superplasticizer. During the 7 days of sealed curing period, the mortar did not harden at all. In other words, there was no reaction required for hardening since it could not absorb carbon dioxide from the atmosphere. However, once exposed to the air, the compressive strength of the mortar began to rapidly increase due to the carbonation reaction, and the strength increased steadily until the 28th day; after then, the strength development was significantly slowed down. On the 28th day, the mortar exhibit a compressive strength of about 5 MPa, which is equivalent to the European standard regarding strength of hydraulic lime used for preservation of architectural heritage.

Rapid Repair of Severely Damaged RC Columns with Different Damage Conditions: An Experimental Study

  • He, Ruili;Sneed, Lesley H.;Belarbi, Abdeldjelil
    • International Journal of Concrete Structures and Materials
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    • v.7 no.1
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    • pp.35-50
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    • 2013
  • Rapid and effective repair methods are desired to enable quick reopening of damaged bridges after an earthquake occurs, especially for those bridges that are critical for emergency response and other essential functions. This paper presents results of tests conducted as a proof-of-concept in the effectiveness of a proposed method using externally bonded carbon fiber reinforced polymer (CFRP) composites to rapidly repair severely damaged RC columns with different damage conditions. The experimental work included five large-scale severely damaged square RC columns with the same geometry and material properties but with different damage conditions due to different loading combinations of bending, shear, and torsion in the previous tests. Over a three-day period, each column was repaired and retested under the same loading combination as the corresponding original column. Quickset repair mortar was used to replace the removed loose concrete. Without any treatment to damaged reinforcing bars, longitudinal and transverse CFRP sheets were externally bonded to the prepared surface to restore the column strength. Measured data were analyzed to investigate the performance of the repaired columns compared to the corresponding original column responses. It was concluded that the technique can be successful for severely damaged columns with damage to the concrete and transverse reinforcement. For severely damaged columns with damaged longitudinal reinforcement, the technique was found to be successful if the damaged longitudinal reinforcement is able to provide tensile resistance, or if the damage is located at a section where longitudinal CFRP strength can be developed.

Strengths of Rapidly Hardening SBR Cement Mortars as Building Construction Materials According to Admixture Types and Curing Conditions (혼화재 종류 및 양생조건에 따른 속경성 SBR 시멘트 모르타르의 강도)

  • Jo, Young-Kug;Jeong, Seon-Ho;Jang, Duk-Bae
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.6
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    • pp.587-596
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    • 2011
  • Ultra rapid-hardening cement is widely used for latex-modified mortar and concrete as repair and finishing material during urgent work. The purpose of this study is to evaluate the improvements in strength made to SBR cement mortars by the adding of various admixtures and by the use of different curing methods. SBR cement mortar was prepared with various polymer-cement ratios, curing conditions and admixture contents, and tested for flow, flexural and compressive strengths. From the test results, it was determined that the flow of SBR cement mortar increased with an increase in the polymer-cement ratio, and the water reducing ratio also increased. The strength of cement mortar is improved by using SBR emulsion, and is strengthened by adding metakaoline. The strength of SBR cement mortar cured in standard conditions was increased with an increase in the polymer-cement ratio, and attained the maximum strengths at polymer-cement ratios of 15 % and 10 %, respectively. The maximum strengths of SBR cement mortar are about 1.8 and 1.3 times the strengths of plain mortar, respectively. In this study, it is confirmed that the polymer-cement ratio and curing method are important factors for improving the strengths of rapid-hardening SBR cement mortar.