• Title/Summary/Keyword: rapid-set cement

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Flexural Toughness and Fatigue Behavior of Steel Fiber Reinforced Rapid-set Cement Concrete (강섬유보강 초속경시멘트 콘크리트의 휨인성 및 피로거동)

  • Lee, Bong-Hak;Hong, Chang-Woo;Kim, Dong-Ho
    • Journal of Industrial Technology
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    • v.19
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    • pp.163-172
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    • 1999
  • This study is conducted on the flexural toughness and flexural fatigue test to fine the mechanical properties of steel fiber reinforced rapid-set cement concrete. Experimental investigation is examined according to fiber contents(0, 0.4, 0.7, 1.0, 1.5%), fiber aspect ratio(58, 60, 83), fiber type (hooked, crimped fiber), and cement type (normal portland & rapid-set cement). The principal results obtained through this study are as follows; toughness and fatigue resistance tend to considerably increase with fiber contents, fiber aspect ration. And hooked fiber is improved better than crimped fiber. Concrete using rapid set cement is increased strength properties compared with concrete using normal portland cement, but relative strength properties behavior and fatigue resistance show a tendency to decrease a little.

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Restrained Shrinkage Properties of Polypropylene Fiber Reinforced Rapid-Setting Cement Concrete (합성섬유보강 초속경 콘크리트의 구속건조수축 특성)

  • 원치문
    • Journal of the Korea Concrete Institute
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    • v.14 no.1
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    • pp.76-82
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    • 2002
  • The rapid-set cement concrete causes high hydration temperature and nay result in a high drying shrinkage and shrinkage-induced cracking. This problem may be fixed by incorporating polypropylene fibers in rapid-set cement concrete, because of increased toughness, resistance to impact, corrosion, fatigue, and durability. A series of concrete drving shrinkage tests was peformed in order to investigate the shrinkage properties of polypropylene fiber reinforced concrete with experimental variables such as concrete types, fiber reinforcement, W/C ratio, with and without restraint. Uni-axially restrained bar specimens were used for the restrained shrinkage tests. The results were as follows; The dry shrinkage of rapid-set cement concrete was much lessor than that oi OPC, probably because of smaller weight reduction rate by early hydration and strength development. The constraint and bridging effects caused by polypropylene fibers were great for the rapid-setting cement concrete when compared with that of plain concrete, and this resulted In increased resistance against tensile stress and cracking.

Characteristics of High Early Strength Concrete using Regulated Set Cement (초속경시멘트를 사용한 보수용 조기강도 콘크리트의 특성)

  • Won, Jong-Pil;Kim, Hyun-Ho
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2001.10a
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    • pp.193-197
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    • 2001
  • The growth in concrete structures repair has prompted major efforts to develop high early strength concrete. The internal or external restraint of thermal shrinkage movements could thus generate tensile stresses in concrete structures if it is used rapid setting repair concrete. Restrained shrinkage and thermal stresses could produce microcracks in concrete which increase its permeability and accelerate its long-term deterioration under weathering and load effects. This study aims at evaluation and increase of the engineering properties of high early strength concrete using regulated set cement.

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An Experimental Study on the Enhanced Performance of Regulated Set Cement Using Mineral Admixtures (광물질 혼화재를 혼합한 초속경시멘트의 성능개선에 관한 실험적 연구)

  • Won Jong-Pil;Kong Tae-Woong;Park Chan-Gi;Seo Jung-Min;Cho Yong-Jin;Sung Sang-Kyoung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.325-328
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    • 2004
  • According to demand the increase of the rate of strength development for rapid constructions and repairs, many efforts have progressed to improve on performance of concrete. The use of regulated set cement helps make it possible to increase the rate of strength development. However it has some problems as like increasing its permeability and accelerate its long-term deterioration caused by internal and external factors. The purpose of this study is to improve the performance of regulated set cement, which mixed with the mineral admixtures. In this paper, setting time, compressive/flexural strength and chloride permeability of mortar according to the substitute ratio of SF, FA and BS in the range of $5\~20\%$ were conducted. Based on the test results, 5% substitute of silica fume for binder was showed good performance.

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A fundamental properties of soil paving concrete using the rapid setting cement as a hardener (초속경시멘트를 경화제로 활용하는 흙 포장 콘크리트의 기초적 특성 검토)

  • Han, Jun Hui;Lee, Young Jun;Hyun, Seung Yong;Kim, Tae Woo;Han, Min Cheol;Han, Cheon Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.236-237
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    • 2018
  • The aim of the research is evaluating a fundamental properties of mortar with atomized molten slag to develop a hardener for dry soil paving concrete. According to the analyzing results, comparing OPC, more favorable strength characteristics were obtained, while it showed rapid setting when the mixture contained more than 10 %. Therefore, when the atomized molten slag is used as a hardener, appropriate retarding process is needed.

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Analysis of Characteristics of Slurry and Thermal Insulation Materials Using Hauyne Cement

  • Kim, Tae Yeon;Jo, Ki Sic;Chu, Yong Sik
    • Journal of the Korean Ceramic Society
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    • v.56 no.5
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    • pp.468-473
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    • 2019
  • This study focused on manufacturing an inorganic insulation material set with various amounts of calcium-sulfoaluminate (CSA) (hauyne) content for enhancing both workability (demolding, handling) and the high thermal insulating property. To carry out the experiment, the amounts of CSA utilized were 5%, 10%, 15%, and 20%, with anhydrous gypsum added in equal proportion to produce a stable formation. As the content of CSA increased, a sinking phenomenon occurred because of the hydration reaction from the slurry, so it was difficult to utilize a retarder normally used in the cement manufacturing process. However, an RCOOM surfactant was able to solve the local clumping problem from cement and CSA and obtain a rapid retarding effect, so it was included in this process at 0.3%. Furthermore, the cement fineness was not 7000 ㎠/g but rather 3300 ~ 4000 ㎠/g to prevent a rapid temperature increase in the slurry. The specific gravity of the sample manufactured with 20% CSA was approximately 0.11 g/㎤, and its thermal conductivity was 0.041 W/m·K, providing an excellent insulating property.

A Study on the Characteristics of Rapid-set concrete as to Fine aggregate Kinds (잔골재의 종류에 따른 초속경콘크리트의 특성에 관한 연구)

  • 정해동;강의주;이환우;장희석;김명식
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.417-422
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    • 2001
  • The purpose of this study is to investigate experimentally the workability, compressive and flexural strength properties of rapid-set concrete with various mixture. The kinds of fine aggregate(river sand, sea sand, crushed sand), water-cement ratio(40%, 45%, 50%), sand-aggrega to ratio(33%, 36%, 39%) were chosen as the experimental parameters. Test variables are temperature of concrete, slump, air contents, compressive and flexural strength. The compressive and flexural strength for 3 hours and 6 hours were tested. As result, it was shown that temperature of concrete involved 45$^{\circ}C$, some time later decreased. The workability were decreasing in steps as the sand-aggregate ratio increased and crushed sand was the highest value. Higher compressive and flexural strength was shown following the order of river sand, sea sand, crushed sand regardless of sand-aggregate ratio. But the values of gap was just a little.

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Material Characteristics of Rapid Hardening Cement Paste Using Phase Change Material for Semi-rigid Pavement (상변화물질을 사용한 반강성 포장용 초속경시멘트 페이스트 재료의 성능평가)

  • Kim, Seung-Su;Lee, Byung-Jae;Bang, Jin-Wook;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.4
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    • pp.44-50
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    • 2016
  • A study to apply phase change material(PCM) to rapid hardening cement paste forming semi-rigid pavement was carried out. The characteristics fresh and hardened paste were evaluated through the experiment for a total of 6 mixtures according to the cement type and the substitution of phase change material for acrylate. The fluidity by substituting phase change material for acrylate satisfied the target flow time of 10 to 13 seconds. In case of setting time, it was possible to secure the performance of rapid hardening cement by substituting phase change material, and if the substitution ratio over 60%, the initial set occurred 1 to 2 minutes faster than other mixtures. In case of compressive strength and bond strength, it showed similar strength characteristics with the plain mixture, and it satisfied both the target compressive and bonding strength of 36MPa and 2MPa. The mixture substituting phase change material showed higher resistance to chloride ion penetration than the mixture only using acrylate and the OPC level was insufficient. From the results of physical and mechanical performances of semi-rigid pavement cement paste, the phase change material substitution rate of 20% was effective in the range of this study.

Predicting Model for Pore Structure of Concrete Including Interface Transition Zone between Aggregate and Cement Paste

  • Pang, Gi-Sung;Chae, Sung-Tae;Chang, Sung-Pil
    • International Journal of Concrete Structures and Materials
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    • v.3 no.2
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    • pp.81-90
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    • 2009
  • This paper proposes a semi analytical model to describe the pore structure of concrete by a set of simple equations. The relationship between the porosity and the microstructure of concrete has been considered when constructing the analytical model. The microstructure includes the interface transition zone (ITZ) between aggregates and cement paste. The predicting model of porosity was developed with considering the ITZ for various mixing of mortar and concrete. The proposed model is validated by the rapid experimental programs. Although the proposed model is semi-analytical and relatively simple, this model could be reasonably utilized for the durability design and adapted for predicting the service life of concrete structures.

Engineering Character of Ultra Rapid Hardening Concrete-Polymer Composite using CAC and Gypsum Mixed CAC (CAC 및 석고혼입 CAC를 사용한 초속경 콘크리트-폴리머 복합체의 공학적 특성)

  • Koo, Ja Sul;Yoo, Seung Yeup;Kim, Jin Man
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.2
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    • pp.97-105
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    • 2016
  • Recently, application case of the ultra rapid hardening concrete-polymer composite(URHCPC) are increasing to repair for the deterioration of pavement. But it is a major disadvantage that the main material is expensive and has environmental load. For these reasons, the development of the economic, eco-friendly materials is needed. Calcium Aluminate Composite (CAC), produced by rapid cooling of atomizing method with molten ladle furnace slag, is a material capable of improving the economic feasibility and reducing the environmental load of URHCPC. In this paper, the properties of CAC and gypsum mixed CAC (GC) as alternative materials of RSC according to the types of polymer dispersion were studied. The results were as follows; compressive strength, tensile strength, flexural strength, bonding strength and modulus of elasticity of the composites using CAC or GC showed higher values than those of plain proportion in 3 hour. In later age, they were at the same level as the general proportions. URHCPC using BPD as polymer dispersion had superior strength properties generally. But modulus of elasticity was the same level as the case of using a SBR latex. According to these results, CAC or GC can partially substituted for RSC to product the URHCPC. When URHCPC uses the BPD as the polymer dispersion, it can be improved performance.