• 한국안전학회지
• /
• 제33권4호
• /
• pp.90-97
• /
• 2018

As the result(also after it's been carried out the damping force test with 800ea lateral dampers of 50ea trainset from entering heavy maintenance workshop to implement heavy maintenance inspection cycle, there were 86.25%(650ea) which were out of $350kg{\pm}15%$ of the standard value of damping force compared to the reference value. After the implementation of heavy maintenance inspection cycle, it's been examined damping force test with total samples 32ea(samples 8ea per a trainset) from actual running EMU 4ea trainset. As the result, percent defective was 84.4%(27ea), which was a very high level. System. The lateral damper's the failure cause of damping force defective was oil leakage caused by tearing crack of oil seal and foreign material in oil iron 473 ~ 1932 times higher than that of new oil, copper 36 ~ 98 times higher than that of new oil reduced oil amount cycling damping valve. It resulted from the change cause of damping force. In the static analysis on the shape of lateral damper oil seal's the existing and improved product, the stress of the improved product was smaller than that of the existing product. In the fatigue analysis, the existing product showed a low life in the upper area. However, in case of the improved product, it could be confirmed that the destruction did not occur up to the specified 1.0e + 006 cycles and the lifetime was further improved in most areas.

• 한국철도학회논문집
• /
• 제18권5호
• /
• pp.401-409
• /
• 2015

철도에서 차량의 가이드 역할을 하는 레일에 결함이 발생할 경우 빠르게 진전하는 특성이 있으며 차량의 탈선과 같은 대형사고로 이어질 수 있어 레일 결함 탐상 기술은 매우 중요하다. 본 연구에서는 증속에 따른 누설자속기반 철도레일 결함탐상 기술의 적용성 검토를 위해 증속이 가능한 레일 탐상 시험 장치 제작 및 결함 레일 시편에 대한 탐상 시험을 수행하였다. 이를 위해, 철도레일 형상에 맞는 센서부 및 자화부를 설계하였고 인공결함을 갖는 결함 레일 시편을 제작하였다. 제작된 시험 장치를 이용해 4km/h에서 12km/h까지 속도를 증가시키며 결함에 의해 생성되는 누설자속을 측정하였고 원 신호의 미분을 통한 가시성 향상으로 결함 판별 및 결함 위치를 성공적으로 확인하였다. 향후 리프트 오프 유지 등 고속화에 필요한 점을 보완할 경우 고속 검측차에도 적용가능 할 것으로 생각된다.

• International Journal of Railway
• /
• 제1권1호
• /
• pp.1-5
• /
• 2008

The railway system requires safety and reliability of service of all railway vehicles. Suitable technical systems and working methods adapted to it, which meet the requirements on safety and good order of traffic, should be maintained. For detection of defects, non-destructive testing methods-which should be quick, reliable and cost-effective - are most often used. Since failure in railway wheelset can cause a disaster, regular inspection of defects in wheels and axles are mandatory. Ultrasonic testing, acoustic emission and eddy current testing method and so on regularly check railway wheelset in service. However, it is difficult to detect a crack initiation clearly with ultrasonic testing due to noise echoes. It is necessary to develop a non-destructive technique that is superior to conventional NDT techniques in order to ensure the safety of railway wheelset. In the present paper, the new NDT technique is applied to the detection of surface defects for railway wheelset. To detect the defects for railway wheelset, the sensor for defect detection is optimized and the tests are carried out with respect to surface and internal defects each other. The results show that the surface crack depth of 1.5 mm in press fitted axle and internal crack in wheel could be detected by using the new method. The ICFPD method is useful to detect the defect that initiated in railway wheelset.

• 한국철도학회:학술대회논문집
• /
• 한국철도학회 2007년도 춘계학술대회 논문집
• /
• pp.1250-1252
• /
• 2007

Recently, a large amount of waste has been occurred from electric motor units (EMUs) due to the excess of their duration or the exchange of interior. In Korea, most of waste has been treated by incineration or landfill because the special treatment system of disused EMUs has not been existed until now. The objective of this study is to investigate the international railroad cases for the efficient treatment of disused EMUs. Japanese railroad makes an effort to enhance the recycling efficiency of rolling stocks such as the use of recycling materials or the development of recycling technology. Also, Europe has decided to treat the disused rolling stocks considering the inspection of their conditions and the increase of management cost. Therefore, in the future, it will be necessary to improve the domestic regulations related to the duration of rolling stocks and to develop the recycling technology of interior preferentially.

• 한국생산제조학회지
• /
• 제25권5호
• /
• pp.380-385
• /
• 2016

Railway tracks are repeatedly overstressed and damaged owing to increase in passing tonnage and numerous contact cycles between wheels of train and rails. In order to ensure safe train operation, heat-treated rails are used in addition to regular inspection and maintenance of these rails. Normal rails were treated using ultrasonic nanocrystal surface modification (UNSM) to strengthen the surface of rails. A few changes in surface properties were detected with respect to hardness and compressive residual stress after UNSM treatment. Wear and rolling contact fatigue tests were performed using rails whose surfaces were hardened by UNSM and heat-treated rails. The amount of wear and fatigue life cycles were measured to estimate the effect of UNSM on the rail material. The material of the surfacehardened rail showed improved wear and rolling contact fatigue properties.

• 한국정밀공학회지
• /
• 제32권7호
• /
• pp.591-595
• /
• 2015

The roller rig tester for safety performance evaluation of wheel derailment is a test facility which can give the test load condition to the test wheel, similar to the actual dynamic condition in actual running condition. This study describes the evaluation result on the durability of the resilient wheel equipped with the ring damper and the damping material, and installed in the half part of a full scaled bogie in combination with the primary spring when it rotates under the dynamic condition. The evaluation result on durability of resilient wheel after load test of 2 million cycles shows that the safety of wheel is not affected by the applied load in visual inspection and nondestructive test, however, in the bolt used for fastening the ring damper to the wheel the loosening was found. Accordingly the use of self-locking nut and washer is recommended.

• 한국지반공학회:학술대회논문집
• /
• 한국지반공학회 2010년도 춘계 학술발표회
• /
• pp.1388-1391
• /
• 2010

Recently, the construction of road, subway, railroad, and microtunnel for electricity supplement have been increased because of increasement of traffic in urban area, increasement of industrial transportation, and the network between cities in Korea. The deterioration of tunnel structure may occur by various internal and external factors and particularly, tunnel structures tend to contact with either underground water or harmful ions. Therefore, leakage sometimes occurred through the cracks and joints of concrete lining. The leakage in tunnel may affect the durability of concrete lining. In this study, to evaluate the durability and deterioration of concrete lining in tunnel structures, we were performed the various experiments for compressive strength. Compressive strength obtained from nondestructive inspection and compressive strength test varies according to the concrete lining conditions.

• 대한전기학회:학술대회논문집
• /
• 대한전기학회 2008년도 추계학술대회 논문집 전기기기 및 에너지변환시스템부문
• /
• pp.211-212
• /
• 2008

There are many new technologies for EMU to secure the facilities' safety/validity and maintenance/economical efficiency and technologic competitiveness. For example, now the EMU is using the blending brake technology with electric brake and pneumatic brake and carrying the various performances such as jerk limitation, variable load and blending brake to stop the motor car safely and efficiently. Now we start applying such new methods, taking the whole inspection prior to the installation by analyzing systems' requirements and introducing various system engineering design tools. In this paper, we suggest how to reduce the errors by prelieminarly inspection for the brake facilities using the tools and inspect the needs to analyze the brake facilities' performances.

• 전기학회논문지
• /
• 제66권7호
• /
• pp.1155-1161
• /
• 2017

This study examines environmental performance of the arcing measurement module according to international standards. The module assesses the collected current performance using a computer system. The module is required to assess environmental impact resulting from electromagnetic waves, shock and temperature change during train operation. The test includes testing EMI/EMC, vibration, shock and temperature cycling for interface between trains and the arcing measurement module. The module test items were determined in compliance with the standards suggested by the International Electrotechnical Commission (IEC) and Europaische Norm (EN). This study describes the method of test, test equipment operation and how to choose relevant performance standards. The analysis and test results of environmental performance for the module based on computer system are described in this study.

• 대한안전경영과학회지
• /
• 제17권3호
• /
• pp.81-88
• /
• 2015

Infrastructure such as tracks, catenary, rolling stock and signaling systems, and close interface with the human factors of train drivers, shunting staff and maintenance staff are required for train operations. Safety management is the most essential part for the functioning of a train. In line with the safety management, each rail operator has a safety guidance system and the Ministry of Land, Infrastructure and Transport operates Railway Safety Inspector system. Safety Inspector System is to train employees working in the field to be aware of rules and regulations, and to improve identified risk factors. Hence, it is necessary to establish systematic training and inspection methods for safety guidance staff and make clear the roles and responsibilities of safety inspectors according to the Occupational Safety and Health Act, and safety instructors for several inspections according to the Railroad Safety Act.