• Title/Summary/Keyword: quality variation

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A Classification Techniques For Quality Improvement

  • Jichao, Xu;Yumin, Liu;Li, Zhang
    • International Journal of Quality Innovation
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    • v.2 no.2
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    • pp.24-33
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    • 2001
  • As we know, the quality of processes is technically depicted by variation, a product or process with the best quality must naturally require the variation as less as possible. The variation is usually reduced with many ways, say, by adjusting parameters settings under robust design with many turns expensive experiments. So ones are trying to reach the robustness by detecting cheap and simple methods. In this paper, a both practical and simple technique for quality improvement, namely reducing the variation, by data classification is studied. First, all possible system factors are included, which may dominate the variation law. And then we make use of the past observations and their classification as well as boxplot charts to find out the internal rule between the variation and the system factor. Next, adjust the location of the system factor according to the rule so that the variation could, to some extent, be lessened. Finally, two typical quality improvement cases based on data classification are presented.

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Watershed Selection for Diffuse Pollution Management Based on Flow Regime Alteration and Water Quality Variation Analysis (유황분석과 수질변화 평가를 통한 비점오염원 관리대상지역 선정방법 연구)

  • Jung, Woohyeuk;Yi, Sangjin;Kim, Geonha;Jeong, Sangman
    • Journal of Korean Society on Water Environment
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    • v.27 no.2
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    • pp.228-234
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    • 2011
  • The goal of water quality management on stream and watershed is to focus not on discharged loads management but on a water quality management. Discharged loads management is not goal of water quality management but way for perform with total maximum daily loads management. It is necessary to estimate the relation between non-point source with stromwater runoff (NPSSR) and water quality to select a watershed where it is required to manage NPSSR for water quality improvement. To evaluate the effects of NPSSR on stream's water quality, we compare the aspects of water quality in dry and wet seasons using flow duration curve analysis based on flow rate variation data by actual surveying. In this study we attempt to quantify the variation characteristic of water quality and estimate the Inflow characteristic of pollution source with water quality and flow rate monitoring on 10 watersheds. We try to estimate water quality and flow rate by regression analysis and try again regression analysis with each high and low water quality data more than estimations. An analysis of relation between water quality and flow rate of 10 watersheds shows that the water quality of the Nonsan and the Ganggyeong streams had been polluted by NPSSR pollutants. Other eight streams were important point source more than NPSSR. It is wide variation range of $BOD_5$ also high average concentration of $BOD_5$. We have to quantify water quality variation by cv1 in wet season and cv365 in dry season with comparing the estimate of high water quality and low water quality. This method can be used to indicator for water quality variation according to flow rate.

Variation Reducation in Quality Using a Sensitivity Analysis (민감도분석을 이용한 품질의 편차 감소에 관한 연구)

  • 장현수;이병기
    • Journal of Korean Society for Quality Management
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    • v.25 no.2
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    • pp.140-153
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    • 1997
  • As product quality is maily determined in the product design and process design step, systematic design should be performed through parameter design and tolerance design. Therefore, we introduced analysis of variance and regression analysis as a statistical method which determine optimal levels of affective design factors to product characteristics, then we compared that process and result. In analysis of variance, variation of quality characteristics arises from noise factors, so the optimal levels of design factors are selected to minimize the effect of noise factors. In regression analysis, variation of quality characteristics aries from variation of each own design factors. As a method to reduce variation of these quality characteristics, sensitivity analysis was performed about each design factors. Through this sensitivity analysis, we represented process to calculate the interaction term of the factors.

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A Study on Taguchi and VTA Methods for Product Design (제품설계를 위한 다구찌 방법과 VTA방법에 관한 연구)

  • 장현수;김용범;김우열
    • Journal of the military operations research society of Korea
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    • v.27 no.1
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    • pp.101-113
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    • 2001
  • Taguchi and VTA(variation Transmission Analysis) methods have been widely used recently as new methods for product design. In this study, Taguchi method using analysis of variance and VTA method using regression analysis are reviewed and compared with each other in terms of parameter design and tolerance design. In analysis of variance, variation of quality characteristics arises from noise factors, therefore the optimal levels of design factors are selected to minimize the effect of noise factors. n regression analysis, variation of quality characteristics arises from variation of each own design factors. As a method to reduce variation of these quality characteristics, sensitivity analysis was performed for each design factors. An example of calculating tolerance interval for the given defect rate in PPM is also introduced. Especially, the new method is suggested to increase the estimation accuracy of variation of quality characteristics through regression analysis.

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A Study on th Quality Stabilization of Iron Oxide (산화철의 품질 안정화)

  • 변태봉;한기현;김형석;배우현
    • Resources Recycling
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    • v.7 no.4
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    • pp.55-63
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    • 1998
  • The main purpose of the present study is to reduce quality variation of iron oxide for soft ferrite produced at hydrochloric acid facility )HAF) in a cold rolled mill factory. We investigated the factor of iron oxide quality variation, the operating condition of hydrochloric acid facility and the iron oxide quality with the production lot. Based on this information, we liad developed proper working plan for the diminution of iron oxide quality variation. To reduce iron oxide quality variation, the first priority is to control the picking steels, which seriously affect iron oxide quality variation, and then to separate generated waste acid. theretore, it was possible to reduce iron oxide quality variation with the proper operation of various kinds of waste acid tanks. We could produce iron oxide below 20 ppm SiO$_{2}$ content variation by operation after separation waste acid generated at TCM line.

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Analysis of Image Quality and Optimized Reconstruction Window through Heart Rate and Its Variation in Retrospectively ECG-gated Coronary Angiography Using Multi-Detector Row CT

  • Lee, Sang-Ho;Park, Byoung-Wook;Kim, Hee-Joung;Haijo Jung;Kang, Won-suk;Son, Hye-Kyung;Choe, Kyu-Ok
    • Proceedings of the Korean Society of Medical Physics Conference
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    • 2002.09a
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    • pp.461-463
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    • 2002
  • Image quality and selection of optimized window for good quality reconstruction in coronary angiography using multi-detector row CT (MDCT) have not been studied by heart rate and its variation. Therefore, the effect of heart rate and its variation was systemically analyzed. Eighty-three patients were undergone contrast-enhanced coronary angiography using MDCT. In this study, sixty cases were enrolled. Two radiologists graded image quality as follows: 4, excellent; 3, good; 2, fair; l, bad. The starting points of the reconstruction window were chosen at seventy and forty percent of R wave interval. Optimized window was scored as 1 when 40% reconstruction was better quality than 70%, as 2 when 40% reconstruction is same as 70%, and as 3 when 70% reconstruction was better than 40%. Regression analysis was performed. The range of variation of beats per minute (BPM) was well correlated with image quality (r=-0.55, p=0.000), however correlation with optimized window percentage was not statistically significant (p=0.969). By contraries, median value of BPM was comparatively well correlated with optimized window grade (r=-0.24, p=0.086). Median value of BPM was not well correlated with image quality (r=0.l70, p=0.l97). Image quality is more affected by variation of heart rate (VHR) than by higher heart rate. Selection of optimized reconstruction window for good image quality is mainly affected by heart rate and there is a tendency that systolic phase reconstruction is better in image quality than diastolic reconstruction in higher heart rate.

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Understanding and Reducing Performance Variation in New Product Development Using Paper Helicopter Experiment (종이 헬리콥터 실험을 통한 개발단계 성능변동의 이해와 개선)

  • Shin, Byung-Cheol;Kim, Si-Ung;Jeong, Sun Min;Byun, Jai-Hyun;Nam, Yong-Seog
    • Journal of Korean Society for Quality Management
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    • v.43 no.4
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    • pp.589-606
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    • 2015
  • Purpose: In developing new products, reducing performance variation is important for competitiveness factors such as quality, cost, and delivery. This paper aims at evaluating three performance variations; measurement, performance evaluation, and manufacturing variations, and then improving product and process design, focused on paper helicopter making case study. Methods: For measurement system analysis, gage R&R (repeatability and reproducibility), linearity, stability are evaluated. Since gage R&R are not satisfactory, the measurement system is improved by adopting voice memos application of iPhone and providing standard measurement procedure. To evaluate performance variation, product deterioration and environment factor (wind speed) is considered. Since the existing design is sensitive to these noise factors, a new product design is developed, which is proven to be robust to the noise factors. Finally, manufacturing variations are evaluated with five factors which can cause variation in flight time. To reduce the impact of three significant factors, three improvement methods are applied. Results: Three performance variations are evaluated and robust paper helicopter design is presented. Conclusion: To reduce measurement and process variations, improved measurement method and paper helicopter making procedure are proposed. A new product design is also presented which is robust to deterioration and environmental variation. This paper is expected to benefit students and practitioners who want to have hands-on knowledge on new product quality improvement.

Individual Difference in the Cocoon Quality of Female and Male Silkworm, Bombyx mori (가잠견의 견질에 있어서 자웅간의 개체차이에 관하여)

  • 김계명;이상풍;문재유
    • Journal of Sericultural and Entomological Science
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    • v.17 no.1
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    • pp.41-46
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    • 1975
  • In order to investigate the individual difference in the cocoon quality of female and male silkworm, Bombyx mori, the individual variation of cocoon quality of all the examined population, the variation of cocoon quality within batches. The variation of batches were also examined with 19 batches (843 cocoons of female and 806 of male) of lam 111 X Jam 112, and the daily variation of cocoon quality after harvesting on 300 good cocoons of female and male is as follows:(table omitted) 2. The daily variation of cocoon quality after harvesting. The daily reduction rate of cocoon weight after havesting was higher at the late stage than at the beginning stage of pupal duration and it showed a tendency to be higher in male than in female pupae.

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A Study on the Suggestions for Standard Flow Conditions considering the Variation of Stream Flow and Water Quality for the Management of Total Maximum Daily Loads (하천 유량.수질변화 특성을 고려한 수질오염총량관리 기준유량 조건에 관한 연구)

  • Park, Jun Dae;Oh, Seung Young;Choi, Yun Ho
    • Journal of Korean Society on Water Environment
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    • v.28 no.3
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    • pp.426-435
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    • 2012
  • The variation of stream flow is the one of the most important factors which influence on that of water quality in the unit watershed. The target water quality goal is established and permissible load is allotted in the base of the standard flow condition along with its water quality for the management of Total Maximum Daily Loads (TMDLs). A standard flow selected could cause problems in the load allotment if it was not properly arranged. This study reviewed the acquisition of water quality data, the self-variation and the retainability in water quality on the specific flow conditions. This study also proposed the median and the adjusted average flow condition out of general flow conditions as alternative standard flow conditions. It is considered that the alternatives can make the water quality data easily acquired and the water quality representativeness more enhanced on the standard flow conditions.

Detection and Control of Variation Source for a Production Unit

  • Xu, Jichao;Akpolat, Hasan
    • International Journal of Quality Innovation
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    • v.4 no.1
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    • pp.148-159
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    • 2003
  • Variation is the archenemy of quality. To reduce or control the variation in a complex production unit, firstly we need to identify the location of the root cause of the variation. This paper discusses the detection of variability and the techniques used for reduction of variation for a production unit consisting of many processes. In the first part of this paper, the background of variability detection in production systems is introduced which is then followed by a weighted network corresponding to correlation matrix of all processes. Based on the network and clustering criterion of maximum spanning tree, a classification of all processes is derived. Furthermore, the variation of each process in a class is determined by residual analysis. In the last part, the use of methods of robust design for the processes with a larger variability is discussed.