• Title/Summary/Keyword: pulp consistency

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Drainage Simulation in Fourdrinier Paper Machine (장망초지기에서 탈수 시뮬레이션)

  • 김용식;원종명
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.3
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    • pp.10-17
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    • 2000
  • The MDDA(Modified Dynamic Drainage Analyzer) was developed to evaluate the drainage at hydrofoil table roll and low vacuum devices on fourdrinier paper machine MB-former. Comparison of the results was obtained using a computer simulation system based on Taylor's equation and filtration equation and by measuring the consistency profile in a paper machine presented an agreement within 10.7% This device can evaluate the dewatering pro-file on wire for various stock properties adjust dewatering devices on fourdrinier paper machine and control the dosage of retention aids for improving paper structural properties and runnability of papermachine.

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Installing Ozone Bleaching and Hot Acid Treatment at NPI Mills

  • Uno, Shunichiro;limori, Takeshi
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.325-329
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    • 2006
  • Nippon Paper Industries, Co., Ltd. declared conversion of all the bleaching process to ECF, and most of the production had converted by now. To reduce ECF bleaching cost, we found that depending on electricity supply condition of the mill, utilization of ozone bleaching could be very effective. In addition, hot acid treatment of unbleached pulp also seemed to be effective for hardwood. In this study, several conditions for each technology were examined with the pulps from our own mills to reduce bleaching cost and to keep fiber quality acceptable level. In hot acid treatment study, with mild conditions (temperature lower than $90^{\circ}C$), sufficient reduction in Kappa number and hexenuronic acids content of the pulp were observed, while pulp viscosity was maintained. Moreover, to maintain strength of bleached pulp that subjected both to ozone bleaching and hot acid treatment, recommended Kappa number after ozone bleaching was more than 3. Based on these findings, two of our mills had installed medium-consistency ozone bleaching facilities and three mills installed hot acid treatment. Especially in Yatsushiro mill, both were installed in one bleaching line (A-ZD-E/P-D sequence), and running successfully.

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Studies on the Bleaching Efficiency in Newsprint Using Formamidine Sulfinic Acid

  • Choi, Won-Jung;Kim, Hyoung-Jin
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.381-386
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    • 2006
  • Many different types of bleaching chemicals and processes have been globally used for deinked pulp. Besides chlorine-free bleaching chemicals, hydrogen peroxide, and sodium dithionite that could be used without restriction for almost all types of fibers, chlorine-containing chemicals such as chlorine dioxide and sodium hypochlorite have also used throughout the world. Even though hydrogen peroxide is commonly used in newsprint, it could not effectively increase brightness. Experimental evaluation on the possibility of using formamidine sulfinic acid (FAS), a reducing agent, for bleaching a wood-containing deinked pulp has been carried out in this study. The effect of bleaching efficiency for FAS on operational conditions and chemical concentrations compaired to hydrogen peroxide in one and two stages was studied. FAS bleaching showed higher brightness at high temperature and low consistency, and vice versa for peroxide one. Bleaching with sodium silicate and DTPA in FAS and peroxide stage showed better results than cases without them. Sodium silicate and chelant seemed minimize the influence of transition metal ions, including manganese and iron ions, which induce both bleaching agents to decompose. As a result, FAS as a reducing agent seems more effective than hydrogen peroxide for increasing brightness and reducing yellowness. FAS and FAS sequence seemed more efficient than the other two stages of bleaching sequences with regard to the best brightness level obtained. When bleaching was conducted with FAS, COD load was just about one-third compared to peroxide, and brightness stability of the bleached pulp appeared better than peroxide after UV light irradiation.

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Deinking of Laser-printed Paper Using Ultrasound (초음파를 이용한 laser-printed paper의 탈묵)

  • 안병준;백기현
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.29 no.4
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    • pp.36-44
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    • 1997
  • This experiment was mainly performed with a mechanical treatment using ultrasound. We got the following conclusions : At seven minutes-ultrasonic treatment using nonionic surfactant, yield, brightness and residual ink contents were superior to other treatment, but several strength properties were decreased. On the other hand anionic surfactant was considerably low ink removal efficiency. For ultrasonic treatment using nonionic surfactant, yield and brightness were dropped when temperature was over 4$0^{\circ}C$, but were observed to be insensitive to the pulp consistency and flotation time. In the case of nonionic surfactant, tensile and burst strength were improved when ultrasonic treatment was used comparing to non-treatment, and nonionic surfactant was generally better than anionic surfactant in terms of tensile and burst strength regardless of ultrasound conditions. Several properties were decreased when anionic surfactant was used in comparison with nonionic surfactant except yield, therefore, anionic surfactant. was not proper to be used in this condition.

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Application of WCT(Wet Compaction Test) for Fiber Evaluation

  • Seo, Yung-B.;Ha, In-Ho;Lee, Chun-Han
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.38 no.5 s.118
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    • pp.9-15
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    • 2006
  • Wet compaction test (WCT) is a fiber evaluation method where wet fibers are compressed at one side of a cylinder and water drains out from the other side. The consistency of the fiber furnishes and their pressures are recorded during the test. In the previous study we found that WCT results always gave better coefficients of determination in fiber furnish drainage, and paper properties (density, tensile, tear, and burst strength) than those of WRV (water retention value). Fiber freeness and fiber length correlated well with drainage and tear strength of the furnishes, respectively; however, their correlations were very much improved by combining the WCT results. In this study, we used the WCT test for fractionated fiber furnishes to see whether improvement of the WCT is possible. We found that strength properties such as breaking length and burst index were correlated better with the fractionated long fiber furnishes. Drainage was greatly affected by the presence of short fiber furnishes. We used bleached chemical pulps (SwBKP, HwBKP), recycled pulp (OCC), and mechanical pulp (BCTMP) as fiber furnishes in this study. Fiber fractionation can be performed on-line in these days by using multifractor and WCT can be used as an on-line test in papermachine in the future.

Effect of Combined Refining Plates with Different Bar Angles on Paper Properties during Mixed Pulp Refining

  • GUO, Xiya;DONG, Jixian;LIU, Huan;DUAN, Chuanwu;YANG, Ruifan;QI, Kai
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.5
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    • pp.581-590
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    • 2020
  • Pulp refining is the major way to alter the properties of fibers and formed paper. Different combinations of the bar profile of the rotor and stator during low consistency refining processes directly affect the properties of the paper. In this study, a mixture of softwood and hardwood pulp was refined by varying the bar angle of the stator while that of the rotor is fixed at 0º. The pulp samples were collected at different refining times. Then, the pulp and paper properties, such as beating degree, fiber external fibrillation, and tensile and tear indexes were measured to explore the effects of the combined refining plates at different bar angles on paper properties. The results of the experiment show that the combined refining plate of 0º and 5º recorded the most significant improvement in the pulp beating degree and fiber external fibrillation. This consequently increased the fiber bonding area, which in turn, improved both the tensile and the tear indexes of the paper. Also, the influence of the combined refining plates with a larger bar angle on the paper properties was weaker compared to that of smaller angles. This study not only provides ideas for the bar profile design but also improves the optimal selection of refining plates.

Effect of Refining Conditions and Grammage on the Bending Stiffness of Linerboard (고해 조건과 평량이 라이너 판지의 휨강성에 미치는 영향)

  • Won Jong Myoung
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.3
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    • pp.44-51
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    • 2004
  • The effect of refining conditions and grammage on the stiffness of linerboard was investigated. The correlations between Taber stiffness and resonance stiffness were very low due to the different measuring principle. The refining conditions did not affect sig nificantly on both Taber and resonance stiffness estimated here. This means that it is strongly recommended to find and apply the refining conditions which can reduce specific energy consumption. Taber stiffness showed very high correlation for the thickness and elastic modulus of linerboard, while the resonance stiffness showed much lower correlation. Effective thicknesses for Taber stiffness were very well fitted with measured thickness, while those for resonance stiffness depended on the grammage of linerboard.

Characteristics of Stock Drainage Depending on Refining Load and Analysis of Drainage Factors (고해하중변화에 의한 탈수성과 탈수영향 인자 분석)

  • 장현성;박종문
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.2
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    • pp.10-16
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    • 2004
  • Structures and strengths of paper have been studied by analyzing fibers characteristics depending on refining methods. Mixing ratio of softwood and hardwood fibers and fibers characteristics have been analyzed for paper quality improvement. In this study flocculation and drainage of fibers were analyzed to improve the production efficiency and paper product's quality. Floc size and drainage rate depending on stock consistency and fines content were analyzed. Total amount of drainage during drainage process was measured quantitatively by using DI(drainage index). Floc size, viscosity of floc and dewatering times were also measured. In the case of refining load $2.8 kg_f$ , drainage was occurred by filtration mechanism rather than thickening mechanism because drainage resistance increased by fibrillation of fibers. Therefore, the drainage rate of $2.8 kg_f$ refining load stock was slower than that of $5.6 kg_f$.

The Manufacturing of Electromagnetic Shielding Sheet Using the Carbon and Wood Fiber Mixture (탄소와 목재섬유 혼합물을 이용한 전자기파 차폐용 시트의 제조)

  • Kim, Hyoung-Jin;Um, Gi-Jeung
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.38 no.4 s.117
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    • pp.68-75
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    • 2006
  • Electromagnetic shielding sheet using the carbon and wood fiber mixture was manufactured in an effort to develop an electromagnetic shielding packaging material. Carbon fibers were cut into 5, 10, and 15 mm using the automatic cutting device and blown and dispersed using compression air passed through the fine nozzle. Then carbon fibers were slurried with water (0.1% consistency), and softwood kraft pulp along with cone starch were added. The wet mats were manufactured by dewatering in modified hand-sheet machine. The wet mats were pressed upto $4kgf/cm^2$ in the carbon and wood fiber mixture mat press. The wet mats were dried in the automatic controlled plate dryer. Investigation on the formation and surface structure of the newly developed carbon and wood fiber mixture electromagnetic shielding sheet were carried out using the scanning electron microscopy and the image analyzer. Finally electromagnetic shielding characteristics of the newly developed carbon and wood mixture sheet were measured using net-work analyser. The result was promising in the light of the fact that this method could open a new way to substitute the expensive imported electromagnetic shielding sheet.

Developments of the Recycling Treatment Methods of Car Air Filter and Paper Making of Corrugating Medium for Packaging (자동차용 에어필터의 재생 처리법 개발 및 포장원지 제조)

  • Jo, Jung-Yeon;Shin, Jun-Seop
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.11 no.1
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    • pp.33-40
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    • 2005
  • This study was carried out for effective utilization of recycling resources to investigate the repulping conditions of car air filter waste paper and to evaluate the application into corrugating medium papermaking by blending these repulped pulps. Car air filter waste paper was made of virgin BKP and it was dipped into phenol resin solution. It was well disintegrated by laboratory Valley beater with 10%(basis on oven-dried pulp weight) NaOH addition and defoamer usage. The optimal temperature, beating consistency and treatment time were mainly $40^{\circ}C$, 1% and $30{\sim}40$ minutes, respectively. Handsheets were prepared with various blending ratios between air filter recycled pulp and KOCC. In the case of $10{\sim}20%$ substitution with air filter recycled pulp, physical properties reductions as compressive strength and burst strength of sheets were lower than others. These results showed more favour than the partial substitution of KOCC for corrugating medium even though some strength reduction of paper. It was also observed that the waste water of air filter recycling was not affective to environmental problems.

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