• Title/Summary/Keyword: pulp blending

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Manufacture of Toilet Tissue from Old Newspaper by Fiber Fractionation and Blending (섬유 분별과 혼합 방법에 의한 신문고지로부터 화장지의 제조)

  • 고경무;백기현
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.33 no.2
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    • pp.8-16
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    • 2001
  • To manufacture toilet tissue with ONP (old newspaper), the effect of fractionation fiber (R150, R100, R70 mesh) and bleaching(P, PY), blending (70/30) with MOW(mixed office wastepaper) or WL(white ledger) and the addition of softener on the optical and mechanical properties were studied. Considering the pulp yield, brightness and strengths, fibers of R100 mesh fraction were proper to be produced to toilet paper from ONP. This pulp showed the pulp yield of 76.8%, brightness of 50.2% ISO and tensile index of 21.1 Nm/g. By the bleach with P and PY stages, the brightness of the pulps increased up to 60.3% ISO and 61.8% ISO, respectively. When blended with MOW (57.3% ISO) or WL (76.2% ISO), the brightness of the former increased up to 58.5% ISO, the latter up to 63.6% ISO. The strengths of pulp blended with WL were higher than those of fractionated pulp from 100% ONP, however there was no difference in strengths between fractionated pulp and blended pulp wth MOW. While the addition of softener improved the softness of paper, but it decreased strengths of pulp and extended dispersing time in water.

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Manufacture of High Quality Premium Tissue from White Ledger by Bleaching, Blending with Virgin Pulp and the Addition of Softeners (백상고지로부터 표백, 버진펄프와 혼합 및 유연제 처리에 의한 고급화장지 제조)

  • 고경무;남원석;백기현
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.4
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    • pp.30-36
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    • 2002
  • This research was conducted to investigate the feasibility of using deinked pulp of white ledger(DIP) for the manufacture of high quality premium tissue. The three types of tissues were prepared using the softener treated bleached DIP, softener treated mixed pulp of unbleached DIP and virgin pulp, and untreated mixed pulp of bleached DIP and virgin pulp, respectively, and their tensile index. softness, and brightness were measured and compared. The bulk and surface softness increased only slightly by the addition of softener(0.2% mineral oil) into the bleached DIP. The tensile index was decreased by 15∼30%, and the brightness was the range of 86% to 87% ISO. The softener(0.2∼0.8% mineral oil or dialkyl imidazoline) treatment of mixed pulp of unbleached DIP and virgin pulp Improved the bulk and surface of tissue considerably. However, the brightness was low as 85% ISO or below. Although the softness of the tissue made from bleached DIP blended with virgin pulp was the lowest among three types of tissues evaluated, its tensile index was the highest and brightness was 87∼88% ISO. Based on the results, it may be predicted that the bleached DIP blended with virgin pulp is the best raw material for the manufacture of high quality premium tissue if softener treatment is applied to mixed pulp, because the softness can be improved by the addition of softener. In general, the softness of tissue was improved with the increase in the amount of softener: However, the tensile index inversely proportional to the amount of softener added. Dialkyl imidazoline was more effective than mineral oil with respect to the improvement in softness, even though the loss in tensile index was severe with the treatment of dialkyl imidazoline.

Effects of Mixing Ratio of Bagasse Pulp on Tissue Paper's Properties (Bagasse 펄프의 배합 비율이 화장지 특성에 미치는 영향)

  • Kim, Jeong-Jung;Han, Yun-Seok;Jeon, Byeong-Hoon;Han, Ki-Young;Jung, Chul-Hun;Park, Jong-Moon
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.6
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    • pp.72-77
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    • 2013
  • Tissue and paper manufacturing companies have common problems with increasing cost of imported virgin pulp and the restriction of using woods in the forest. Possibility of using bagasse pulp for solving those problems was studied. In order to reduce the production cost and study the dependency on pulps, bagasse pulp has been studied for mixing with Sw-BKP and Hw-BKP. Optimum blending ratio of wood pulps and bagasse pulp to enhance tissue properties were analyzed. Various properties of the hand sheet after blending of wood pulp and bagasse pulp were measured. As results, the bagasse pulp could substitute the hard wood pulp with similar properties of tissue. Therefore, we judged that the bagasse pulp was suitable for replacement of the hardwood pulp.

Recycling of Wastepaper(XIV) -The Effect of Amphoteric PAM and Fines on the Dry Strength Properties of Condebelt Press Dried Linerboards- (고지재생연구(제14조) -고온압착건조처리 골판지 원지의 강도에 미치는 양성 PAM과 미세분의 영향-)

  • 최병수;윤혜정;류정용;신종호;송봉근
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.33 no.2
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    • pp.24-31
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    • 2001
  • As a novel method to improve strength properties of recycled test liner, Condebelt press drying system was introduced and adopted into Korea. New press drying treatment could enhance the surface and strength properties in accordance with the increase of sheet density. However, Condebelt drying can not increase the density of repeatedly recycled test liner as much as that of virgin UKP and at the same density condition, the strength of Condebelt press dried UKP is greater than that of press dried test liner. In order to increase the strength of test liner, two attempts were tried in this study. First, addition of polyelectrolytes, dry strength agent was investigated with a view to promote the fiber bonding potential of reclaimed corrugated container pulp. Second, blending effect of fines were analyzed in an aims of increasing density and strength of test liner. The results were as follows; Even in the case of test liner densified by Condebelt press dryer, addition of amphoteric PAM as a dry strength agent was effective in increasing strength properties and so the effect of dry strength agent on improving bonding potential of recycled OCC fiber could be confirmed. As an appropriate addition level of amphoteric PAM, below 1% based on dry pulp weight was suggested. Different from virgin UKP, density of recycled test liner can be increased by the blending of OCC fines and strength properties also can be improved. However, excessive blending of OCC fines could result in decreasing of density and serious weakening of test liner. The best blending ration of fines in test liner can be determined as about 30%. Taking into account the fines content in general OCC pulp as 50%, excessive 20% of fines were supposed to be fractionated and removed in order to achieve the best strength of Condebelt press dried test liner.

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The Modification of Stress-Strain Properties of KOCC by the Mechanical Means

  • Won, Jong-Myoung;Kim, Si-Young
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.39 no.3
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    • pp.24-29
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    • 2007
  • The stress and strain properties of KOCC were modified to improve the performance of KOCC as a packaging raw material. The refining consistency, refining degree, blending conditions and the grammage of handsheet were varied. The stress-strain properties, tensile energy absorption were measured. The refining improved significantly the stress and strain properties of paper, especially at lower refining consistency. The increase of grammage also contributed to the improvement in the stress and strain of paper. It was also found that the refining, blending and grammage contributed to the increase of tensile energy absorption. However, it is strongly recommended to apply the combination of refining consistency, refining degree and mechanical treatment(blending).

Studies on the Pore of Coating Layer and Printability (IV) -Effects of Blending Ratio of Pigments- (도공층의 공극과 인쇄적성에 관한 연구(제4보) -안료 배합 비율이 미치는 영향-)

  • 김창근;이용규
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.33 no.3
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    • pp.29-36
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    • 2001
  • This paper was made to evaluate the effect of the blending ration of GCC and No. 1 clay on the printability by investigating the structure of pore such as the pore rate, the number of pores, pore size and distribution of coated paper. The coated structure is mainly depended on the results of correlation between pigment and binder. It means that the structure of the pore occurred is chiefly affected by the blending ratio of GCC and No. 1 clay. This physical properties of the pore have a close relation with ink set-off associated with the drying rate and the penetration in ink into base paper and with printing gloss. Therefore it was needed to find out how the pore structure and the printability will be changed by modifying the blending ratio of GCC and No. 1 clay to vary the pore structure of coated paper. Below are the results of measurement: As the blending ratio of clay going up, water retention, sedimentation volume. smoothness, and paper gloss were increased, but relatively brightness and opacity were decreased. Pore rate was the highest at the blending ratio of No. 1 clay to GCC, 70:30. In this case, average pore radius was also increased. Ink receptivity and K&N ink receptivity were improved with the increase of the blending ratio of GCC, where was, ink setting was vice versa. No difference was observed in the weight of ink, but ink repellance decrease with the decrease of blending ratio of GCC.

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Influence of the Type and Blending Ratio of Binders on Ink-jet Printing Properties (바인더의 종류 및 배합비율이 잉크제트 인쇄특성에 미치는 영향)

  • 이희명;김창근;이용규
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.2
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    • pp.22-31
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    • 2002
  • In this paper, PVA(polyvinylalcohol), oxidized starch and SBR latex were used as binders for ink-jet printing papers, and their effects of the type and blending ratio of binders on ink-jet printing properties were compared. In case of coating color using PVA mainly used for a binder in ink-jet printing, spreading of printed letters decreased and excellent images were manifested resulting from strong hydrophilic of PVA. However, increasing solids content of coating color was somewhat limited because of the interaction of PVA and functional groups in silica as well as high molecular weight of PVA. When oxidized starch and SBR latex were mixed with PVA at desirable ratio to solve these problems, runnability in coating process was improved and good printing properties were shown. Gloss was improved when latex was used along with PVA as a binder because of the thermoplastic property of the latex. From this result, possibilities of high solids content and high gloss ink-jet printing papers were investigated.

Studies on Deinking Properties of Recovered Paper for Manufacturing Eco-friendly Thermal Recording Paper (친환경 감열기록지 생산을 위한 순환제지자원의 탈묵 특성 연구)

  • Lee, Tai Ju;Choi, Do Chim;Kim, Moon Sung;Ryu, Jeong Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.6
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    • pp.98-105
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    • 2015
  • Demands of thermal recording paper have been increased significantly by increase in usage of invoice, fax, and label. Thermal recording paper was mainly made based on virgin fiber. It is necessary to find a suitable alternative to virgin fiber in terms of environment protectional resources conservation. In this paper, deinking properties of different recovered papers were analyzed in order to use the recovered paper as raw material of thermal recording paper. Recovered paper were ONP, OMG and white ledger. Flotation reject of OMG was high because inorganic pigments in coating layer could be removed by upstream of froth. Brightness of white ledger and OMG were much higher than that of ONP. Therefore, properties of pulp made from the recovered paper could be enhanced with increase in blending ratio of white ledger and OMG. However, blending ratio of OMG caused the increase of flotation reject. Consequently, the optimum blending ratio of ONP, OMG, and white ledger was 3:3:3 for eco-friendly thermal recording paper. Under the condition, brightness was about 70% and ERIC was below 300 ppm.

Developments of the Recycling Treatment Methods of Car Air Filter and Paper Making of Corrugating Medium for Packaging (자동차용 에어필터의 재생 처리법 개발 및 포장원지 제조)

  • Jo, Jung-Yeon;Shin, Jun-Seop
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.11 no.1
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    • pp.33-40
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    • 2005
  • This study was carried out for effective utilization of recycling resources to investigate the repulping conditions of car air filter waste paper and to evaluate the application into corrugating medium papermaking by blending these repulped pulps. Car air filter waste paper was made of virgin BKP and it was dipped into phenol resin solution. It was well disintegrated by laboratory Valley beater with 10%(basis on oven-dried pulp weight) NaOH addition and defoamer usage. The optimal temperature, beating consistency and treatment time were mainly $40^{\circ}C$, 1% and $30{\sim}40$ minutes, respectively. Handsheets were prepared with various blending ratios between air filter recycled pulp and KOCC. In the case of $10{\sim}20%$ substitution with air filter recycled pulp, physical properties reductions as compressive strength and burst strength of sheets were lower than others. These results showed more favour than the partial substitution of KOCC for corrugating medium even though some strength reduction of paper. It was also observed that the waste water of air filter recycling was not affective to environmental problems.

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Effects of Refining and Blending of Pulps on the Physical Properties of Paper (펄프의 고해 및 배합 방법이 종이의 물성에 미치는 영향)

  • Won, Jong-Myoung;Shin, Dong-Joon;Kim, Heung-Bae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.2
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    • pp.7-12
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    • 2009
  • The effects of refining either SwBKP or HwBKP, and both of SwBKP and HwBKP on the physical properties of paper were investigated in order to elucidate if the non-conventional refining and blending method can be used for the optimizing the paper properties. The blending ratio of SwBKP and HwBKP was 15:85. The highest bulk was obtained with the refining of SwBKP only. Any differences of opacity were not observed in unfilled paper, while the highest opacity of PCC filled paper was obtained at same bulk when the only HwBKP was refined. However burst index and tensile index did not showed any differences in the relationship with bulk. Therefore this result can be applied to improve the opacity of paper without sacrificing of strength properties.