• Title/Summary/Keyword: proportional valve

Search Result 214, Processing Time 0.028 seconds

Design of Intelligent Servocontroller for Proportional Flow Control Solenoid Valve with Large Capacity (지능형 대용량 비례유량제어밸브 서보컨트롤러 설계)

  • Jung, G.H.
    • Transactions of The Korea Fluid Power Systems Society
    • /
    • v.8 no.3
    • /
    • pp.1-7
    • /
    • 2011
  • As the technologies of electronic device have advanced these days, most of mechanical systems are designed with electronic control unit to take advantage of control parameter adaption to operating conditions and firmware flexibilities as well. On-board diagnosis, which detects the system malfunction and identifies potential source of error with its own diagnostic criteria, and fail-safe that can switch the mode of operation in view of recognized error characteristics enables easy maintenance and troubleshooting as well as system protection. This paper dealt with the development of diagnosis and fail-safe function for proportional flow control valve. All type of errors related to valve control system components are investigated and assigned to a specific hexadecimal codes. Cumulative error detection algorithm is applied in order for the sensitivity and reliability to be appropriate. Embedded simulator which runs simultaneously with system program provides the virtual error simulation environment for expeditious development of error detection algorithm. The diagnosis function was verified both with solenoid valve and embedded simulator test and it will enhance the valve control system monitoring function.

Development of a Depth and Working Load Control System for Tractor Using a Proportional Valve (비례밸브를 이용한 트랙터 경심 및 부하제어시스템 개발)

  • Lee, S.S.;Lee, J.Y.;Mun, J.H.
    • Journal of Biosystems Engineering
    • /
    • v.31 no.1 s.114
    • /
    • pp.16-23
    • /
    • 2006
  • Depth and working load control is one of the most important technique in control system for tractor rotary implement automation. Keeping the depth consistent is critical to bring along crops and to improve the efficiency and quality of the following operations. Keeping the load of engine consistent is an essential factor for the efficiency of operation and engine protection of tractor. In this study we investigated the possibility of application of depth and working load control system for tractor using a proportional valve through field tests. Depth control was implemented by the ascent and descent of 3 point linkage for the change of setting depth. There were 4 mm and 5.2 mm control deviations for setting depths of 50mm and 100mm, respectively. Load control was operated appropriately by the ascent and of descent of 3 point link for the change of setting working load. The standard deviations between setting load and engine load were 171 rpm at 1.3 km/h and 164 rpm at 2.3 km/h tractor travel velocity. The results of experiment showed that the characteristics of response was sufficient to be used as the implement depth and working load control system for tractor using proportional valve.

Development of a Draft Control System for Tractor Using a Proportional Valve (비례밸브를 이용한 트랙터 견인력제어시스템 개발)

  • Lee, S.S.;Lee, J.Y.;Mun, J.H.
    • Journal of Biosystems Engineering
    • /
    • v.31 no.1 s.114
    • /
    • pp.9-15
    • /
    • 2006
  • Draft control is key technique in plow control system for automation of implement control system. To make the consistent draft force is an essential factor for preventing the reduction of working efficiency by tractor's slip and also improving the working efficiency. Therefore, the purpose of this study is to develop the draft sensor for draft control of plow and evaluate the usability of the algorithm of draft control system using proportional control valve. The developed draft control system could extract the draft force very well regardless of draft condition, change of setting draft force and response time in the response characteristic test. The maximum draft force at 3-Point linkage was 10,000 N and the deviation of the control system was 125.8 N in steady state condition. The developed control system worked very well with regard to the change of draft force in field and even in soil condition with soil reaction. The results of experiment showed the characteristics of response was sufficient to be used as the implement draft control system for tractor using proportional valve.

Design Parameter Analysis of the Proportional Control Valve for Wheel-Loader Automatic Transmission (휠로더 자동변속기용 비례 제어 밸브의 설계 특성 해석)

  • Park, Young-Jun;O, Joo-Young;Yun, Ung-Kwon;Lee, Guen-Ho
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.27 no.5
    • /
    • pp.27-35
    • /
    • 2010
  • A loader used for uploading materials into truck is a kind of construction equipment. Mainly, a wheel loader is applied to construction work. Recently, an automatic transmission for the wheel loader is used to help drivers get the repetitive works done comfortably. It is composed of geartrain, clutch pack, hydraulic control system and TCU. Especially, a high-performance proportional control valve and its control algorithm is demanded to achieve the shift quality during a change of speed. In this paper, the commercial package program was used in order to justify model of the proportional control valve and simulate it. Steady-state and dynamic characteristics of PCV were analyzed to classify attractive forces and hydraulic control characteristics. This model also was verified the validity compared to the experimental result. Using the developed model, performances of PCV were predicted as studying design parameters.

A Study on the Taper Plunger Type Proportional Electromagnet for ISC Valve (ISC 밸브용 테이퍼 플런저형 비례전자석에 관한 연구)

  • Song, Chang-Seop;Lee, Tae-Hyeong;Yun, Jang-Sang
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.10 no.3
    • /
    • pp.125-132
    • /
    • 1993
  • On this study, magnetic force versus input currents is analyzed by modeling taper plunger type proportional electromagnet of ISC valve using the permernce method. And, the reliabiliy of simulation is verified by comparing the experimental values with the calaulate magnetic force. From the result of this study, it is found that the taper angles at plunger and core, the length of air gap between plunger and yoke are the prumary factors in designing taper plunget type proportional electromagnet. Magnetic force is decreased as a whole according to increasing the air gap between pluger and yoke, and vise versa. But, the magnetic force is not proportional to current, when the air gap is very small. In case of decreasing the taper angle of pluger, the stroke range of plunger where magnetic force is proportional to current becomes farther from core.

  • PDF

A Study on the Development of Mathematical Model of Three-stage Flow Control Valve

  • Khan, Haroon Ahmad;Kang, Chang Nam;Yun, So Nam
    • Journal of Drive and Control
    • /
    • v.15 no.2
    • /
    • pp.38-45
    • /
    • 2018
  • In this study, the theory of fluid mechanics and dynamics is used to build a mathematical model for a three-stage flow control valve. The significance of the study is that the mathematical model can easily be used to study the effect of different design parameters on the performance of the valve. The geometry of the valve and the properties of the fluid were used in this study to determine the variation in the performance of the valve when varying the magnetic force on the pilot spool. While a linearization technique is not used to solve the developed model, the solution of the mathematical model is found in the time domain by simulation of the equations using a software package. The results indicate that if the developed mathematical model is solved for the different values of magnetic force, the valve behaves linearly; the valve is thus called the proportional flow control valve.

A Study on the Improvement of the Load Pressure Feedback Mechanism of the Proportional Pressure Control Valve (비례압력제어밸브의 부하압력 피드백방법 개선에 관한 연구)

  • Oh, In-Ho;Jang, Ji-Seongng;Lee, Ill-Yeong;Chung, Dai-Jong;Cho, Sung-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.21 no.5
    • /
    • pp.719-726
    • /
    • 1997
  • The proportional pressure control valve having versatile functions and higher performance is an essential conponent in the open loop controlled rear wheel steering gear of the four wheel steering system in a passenger car. In this study, the authors suggest a new type of load pressure feedback mechanism which can make it easy to change the range of controlled pressure without changing the capacity of solenoid. The concept of suggested mechanism, composed of the pressure chamber with throttles in series, was described. The mathematical model was derived from the rear wheel steering gear consisting of a valve and a cylinder for the purpose of analyzing the valve characteristics. And the programme for computing the characteristic of the valve was developed. Experiments were performed to confirm the performance of the valve and computations were carried out to ascertain the usefulness of the developed programme. The results from computations fairly coincide with those from experiments. And the results from experiments and computations show that the performance of new valve was as good as that of the already developed one and the new valve has advantages such as the easiness of changing the range of controlled pressure and the decrease of power loss at neutral position without the decline of performance.

A Study on Flow Control Logic Valve - Static Characteristics of Proportional Poppet Type Logic Valve - (유량제어 로직 밸브에 관한 연구 ( 비례 파핏형 로직 밸브의 정특성 ))

  • Lee, Il-Yeong;Jeong, Yong-Gil;O, In-Ho
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.26 no.2
    • /
    • pp.213-217
    • /
    • 1990
  • This study suggests a new type flow control logic valve which have grooves on the main poppet valve. The grooves connect oil supply port to pilot chamber and the oil passages made by the grooves are designed to vary in proportion to the displacement of the main poppet valve. From analytical formulations on the hydraulic circuit including the flow control valve, equations on the characteristics of the valve were obtained. In the experiment, the relationships between valve displacement and flow rate to the load side, and the variations of flow rate to the load side according to the variation of load pressure were investigated. From the experimental and numerical results, it was ascertained that the flow control valve designed in this study had excellent characteristics on proportional control and remote control.

  • PDF