• 제목/요약/키워드: production adjustment system

검색결과 74건 처리시간 0.027초

LVDT를 이용한 범용 외경측정 모듈에 관한 연구 (A Study on the Universal Outer Diameter Measurement Module using LVDT)

  • 이능구;곽이구;김홍건
    • 한국기계가공학회지
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    • 제16권3호
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    • pp.100-106
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    • 2017
  • A universal outer diameter measurement module was developed using a linear variable differential transformer (LVDT). This outer diameter measurement module enables simultaneous measurement of outer diameter, displacement, and perpendicularity of bench-type high-precision products by combining analogue and digital measurement principles with mechanically precise and fine adjustment functions. The developed module showed a performance of 0.001mm in measurement resolution, 0.001mm in measurement accuracy, reference surface abrasion lower than Ra 0.1864, and measurement stability of 0.002mm. Therefore, we have acquired domestic measurement technology to improve productivity by securing technical competitiveness for universal diameter measurement technology, lower production costs through import substitution, and increased quality of products with more precise measurement technology. Furthermore, a substitution effect is expected for expensive import measurement system equipment used in production, research, and inspection sites in industries that produce precision processing products such as automobile and machine components.

신경망을 이용한 동적 수율 개선 모형 (Dynamic Yield Improvement Model Using Neural Networks)

  • 정현철;강창욱;강해운
    • 산업경영시스템학회지
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    • 제32권2호
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    • pp.132-139
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    • 2009
  • Yield is a very important measure that can expresses simply for productivity and performance of company. So, yield is used widely in many industries nowadays. With the development of the information technology and online based real-time process monitoring technology, many industries operate the production lines that are developed into automation system. In these production lines, the product structures are very complexity and variety. So, there are many multi-variate processes that need to be monitored with many quality characteristics and associated process variables at the same time. These situations have made it possible to obtain super-large manufacturing process data sets. However, there are many difficulties with finding the cause of process variation or useful information in the high capacity database. In order to solve this problem, neural networks technique is a favorite technique that predicts the yield of process for process control. This paper uses a neural networks technique for improvement and maintenance of yield in manufacturing process. The purpose of this paper is to model the prediction of a sub process that has much effect to improve yields in total manufacturing process and the prediction of adjustment values of this sub process. These informations feedback into the process and the process is adjusted. Also, we show that the proposed model is useful to the manufacturing process through the case study.

자동차 차체금형 가공용 공정계획 시스템(II)-작업 계획과 NC 코드 후처리 (A Process Planning System for Machining of Dies for Auto-Body Production(II)-Operation Planning and NC Code Post-Processing)

  • 신동목;이창호;최재진;노상도;이기우
    • 한국정밀공학회지
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    • 제18권1호
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    • pp.63-73
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    • 2001
  • This paper presents a process and operation planning system with an NC code post-processor for effective machining of press dies for production of cars. Based on the machining features, major parts of press dies are categorized into 15 groups and a standard process plan is defined for each group. The standard process plan consists of a series of processes where a process is defined as a group of operations that can be done with one setup. Details such as cutting tools, cutting conditions, and tool paths are decided at the operation planning stage. At the final stage of process and operation planning, the NC code post-processor we developed adjusts feedrates along the tool path to reduce machining time. The adjustment rule is selected based on the metal removal rate estimated by virtually machining with virtual cutting tool.

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DSP를 이용한 모바일 TFT-LCD의 자동 감마 최적화 시스템 개발 (Development of Automatic Gamma Optimization System for Mobile TFT-LCD)

  • 조내수;류지열;박철우;권우현
    • 제어로봇시스템학회논문지
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    • 제15권3호
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    • pp.323-329
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    • 2009
  • This paper presents an automatic LCD gamma control system using gamma curve optimization. It controls automatically gamma adjustment registers in mobile LCD driver IC to reduce gamma correction error and adjusting time. The proposed gamma system contains Module-Under-Test (MUT, LCD module), PC installed with program, multimedia display tester for measuring luminance, and control board for interface between PC and LCD module. Proposed algorithm and program are applicable for most of the LCD modules. It is realized to calibrate gamma values of 1.8, 2.0, 2.2 and 3.0. The control board is designed with DSP and FPGA, and it supports various interfaces such as RGB and CPU. Developed automatic gamma control system showed significantly reduced gamma adjusting time of 240 sec. and much less average gamma error of 11% than 42h and 27% with conventional manual method. We believe that the proposed system is very useful to provide high-quality LCD and to improve production process.

박판제품의 블랭킹 및 피어싱과 굽힘 가공을 위한 순차이송용 공정 및 금형 설계와 가공자동화 시스템 (A Progressive Automated-Process Planning and Die Design and Working System for Blanking or Piercing and Bending of Sheet Metal Product)

  • 최재찬;김철
    • 소성∙가공
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    • 제7권3호
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    • pp.246-259
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    • 1998
  • This paper describes a research work of developing a computer-aided design and manufacturing of irregular shaped sheet metal product for blanking or piercing and bending operations. An approach to the system is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories experimental results and the empirical knowledge of field experts, This system has been written in AutoLISp on the AutoCAD and in customer tool kit on the SmartCAM with a personal computer and is composed of nine modules which are input and shape treatment, flat pattern-layout, pro-processor module. Based on the knowledge-based rules, the system is designed by considering several factors, such as material and thickness of product complexities of blank geometry and punch profile sheet metal to give flat pattern and automatically account for the adjustment of bending allowances to match tooling requirements by checking dimensions and generating NC data automatically according to drawings of die-layout module. Results carried out in each module will provide efficiencies to the designer and the manufacturer of blanking or piercing and bending die in this field.

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스마트폰 시장 확대에 따른 모바일 동영상 편집 기법 연구 (Production Techniques for Mobile Motion Pictures base on Smart Phone)

  • 최은영;최훈
    • 한국콘텐츠학회논문지
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    • 제10권5호
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    • pp.115-123
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    • 2010
  • 정보통신기술의 발달로 기존의 방식과는 달리 다양한 플랫폼에서 풀 브라우징 서비스를 통해 영상 콘텐츠의 제공이 가능하게 되었다. 이러한 패러다임의 변화는 소비자의 수용태도에 변화를 줄 뿐만 아니라, 영상 콘텐츠 제작 방식에도 변화를 요구한다. 하지만 영상 콘텐츠의 많은 부분이 모바일 플랫폼에 맞추어 적당히 변형되거나 사이즈 변환과 같은 기본적인 변환으로 수용자들에게 서비스되고 있다. 이것은 모바일 특성에 맞는 콘텐츠 유형 및 제작이 아닌 사용자에게 전달되는 방식으로의 변화만을 의미하므로, 모바일 콘텐츠 특성에 맞는 영상제작 및 편집과 같은 미학적인 면에서의 제작방식에 변화가 요구되어진다. HD영상의 전환으로 인하여 카메라 앵글, 구도, 조명등과 같이 제작 방식에 변화가 생긴 것과 마찬가지로 풀브라우징 서비스에 맞는 영상제작 기법으로 변화되어야 한다. 본 연구는 HD 영상제작에 따른 제작 방식 변화를 바탕으로 스마트 폰 시장 확장에 따른 모바일 기기에 적합한 동영상 편집기법에 대한 방향을 제안하고자 한다. 이를 위해, 현재 이러닝 제작에 사용되고 있는 화면 전환기법과 편집기법을 영상제작에 응용하거나, 종횡비의 변화, 다중화면 기법 등과 같은 다양한 편집기법을 이용하여 스마트 폰 플랫폼에 적합한 영상 변환 및 편집 방법을 제시하고자 한다. 이러한 새로운 시도들은 기존의 웹이 가지고 있었던 개방성, 적시성과 같은 특성들을 모바일에 적용하여 줌으로써 새로운 패러다임을 이끌고 가며 플랫폼으로써 자리를 잡아갈 것이다. 또한 개인 문화 영역으로 확대되어 단순 의사전달도구에서 벗어나 표현도구와 놀이도구로써 자리 잡을 것이다.

시장개방(市場開放)과 국내기업(國內企業)의 구조조정(構造調整) (Structural Adjustment of Domestic Firms in the Era of Market Liberalization)

  • 성소미
    • KDI Journal of Economic Policy
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    • 제13권4호
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    • pp.91-116
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    • 1991
  • 경제(經濟)의 개방화(開放化) 및 산업구조(塵業構造)의 고도화(高度化)가 진전되면서 국내기업들은 주력사업의 성장이 감퇴하는 구조변화(構造變化)에 직면하게 된다. 극단적인 경우에 도산(倒産)이나 폐업(廢業)을 단행하는 국내 기업들도 있을 것이다. 그러나 보다 우월한 적응능력을 가진 대부분의 대기업이나 중견기업들은 고임금(高賃金)과 현재의 기술여건(技術與件)에서 경쟁우위를 확보할 수 있는 영역(market niches)을 찾아 합리화 및 고부가가치화, 제품 및 시장다각화 등 신축적인 사업조정(事業調整)을 통해 수익성이 낮은 기존사업의 비중을 점차적으로 줄이면서 고수익성(高收益性) 사업(事業)으로 전환(轉換) 할 것이다. 사업구조 조정과정에서 기업(企業)은 단기적으로는 기존의 주력사업 내에서 경영합리화 및 감량경영을 통해 비용(費用)을 절감(節減)하고 제품의 고부가가치화(高附加價値化)를 추구하는 동시에 장기적으로는 사업구조 재편성을 목표로 기존의 우위요소를 최대한 활용하면서 새로운 우위요소(優位要素) 창출(創出)을 위해 기업의 전략구상, 조직 및 기업문화면에서의 구조전환을 시도하게 된다. 그러나 기업의 발상(發想), 조직구조(組織構造), 조직문화(組織文化)는 환경변화만큼 신속히 일어나지 않는다. 동일한 환경, 동일한 산업 내에서도 성공하는 기업이 있고 실패하는 기업이 있는 것처럼 환경변화에 대한 정확한 인식(認識)과 성공적인 전략(戰略)의 수립 및 실행은 기업들의 체계적인 노력여하에 따라 다르게 나타난다. (企業)의 구조전환(構造轉換)은 국가경제의 발전방향, 업종의 실태와 전망에 관한 정보에 기반하여 장기계획하(長期計劃下)에 기업의 축적된 경영자원을 활용하는 방향으로 이루어져야 한다. 기업이란 주주(株主), 경영자(經營者), 근로자(勤勞者) 등 이익집단간의 이해관계(利害關係)가 균형을 이루면서 발전해 나가는 조직이라는 새로운 인식(認識)에 기반하여 기업은 합리적 노사관계의 정착에 노력하고 정부(政府)는 경쟁(競爭)을 통한 기업체질 강화라는 기본방침하(基本方針下)에 재래산업(在來産業)의 전환비용(轉換費用)을 줄이고 신규사업(新規事業)의 창출(創出)을 뒷받침하는 제도개선(制度改善)을 해 나가야 한다.

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일일 3교대 간호활동시 호르몬분비 및 신장기능의 변화에 관한 연구 -간호학생을 대상으로- (A Study on the Changes of Urinary Hormonal Excretion and Renal Function During Three-shift Nursing Practice)

  • 김명애
    • 대한간호학회지
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    • 제16권3호
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    • pp.78-96
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    • 1986
  • The sympathico-adrenergic system and the hypophyseal-adrenocortical system mediates the regulation of the internal milieu. And the kidneys regulate both water and electrolyte balance of the body fluid. The kidneys are the sites of production of renin which participate indirectly in maintaining renin. angiotensin-aldosterone system. These system de-serve special attention in the context of adjustment the effects on the body function. And so, maximal exercise and work load are associated with home-osthetic function. The nurses working in the hospital have been complained of fatigue and stress by frequent duty changes and overload. In order to define this, the possible changes of hormonal excretion during three-shift nursing practice were investigated. Urine samples were collected at pre-duty and post-duty, and were measured with chemical assay and radioimmunoassay in 30 nursing students, in nursing practice and 43 nursing students, in studying. The results obtained were as follows. 1. In nursing practice, urinary norepinephrine concentration showed a marked increase during day duty, urinary cortisol concentration showed a marked increase during evening duty, and urinary renin concentration was increased in night duty, 2. Corrected ratio of urinary sodium excreted by the urinary excretion of creatinin (UNa/UCr) and UCl/UCr showed a marked decrease during night duty. Nursing practice did not affect on the UK/UCr and urinary concentrating ability. From these results, it is suggested that further studies the define the effects on some physiological function of the three-shift nursing practice against circadian rhythm are needed for better working condition of nurses.

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Biochemical Changes during Embryonic Diapause in Domestic Silkworm, Bombyx mori L. (Lepidoptera: Bombycidae)

  • Singh, Tribhuwan;Saratchandra, Beera
    • International Journal of Industrial Entomology and Biomaterials
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    • 제5권1호
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    • pp.1-12
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    • 2002
  • Ecophysiologically diapause represents a syndrome of physiological and biochemical characteristics, all of which ensure survival during a long period of dormancy. Since, silkworm enters diapause as embryo at the early embryonic stage, the duration of egg life depends on the duration of embryonic diapause. The nature of diapause in silkworm, Bombyx mori, is primarily determined by genetic characters and endocrinologicnl mechanisms, mediated by environmental factors such as temperature and photoperiod. Hibernating potency value besides nucleic acid and carbohydrate metabolism, production and utilization of sorbitol are also equally responsible for induction, initiation, determination, maintenance and termination of diapause. Embryonic diapause in Bombyx moir, induced by active secretion of sub-oesophageal ganglion is attributed to hormonal system and metabolic adjustment, which serves to bring about a new physiological state. Metabolic conversion of trehalose to glycogen at induction, glycogen to sorbitol at initiation and sorbitol to glycogen at termination of diapause is correlated and in each metabolic shift a key enzyme becomes active in response to hormonal and environmental stimulation. An attempt has been made in this review article to discuss briefly the nature of embryonic diapause, influence of various factors on diapause nature, hormonal mechanism of diapause besides biochemical composition of egg, nucleic acid and carbohydrate metabolism, production and utilization of sorbitol in relation to induction, determination, maintenance, initiation and termination of diapause in the silkworm, Bombyx mori.

차량도어 조립공차 예측기술 개발 (An Advanced Prediction Technology of Assembly Tolerance for Vehicle Door)

  • 정남용;조진형;오현승;이세재
    • 산업경영시스템학회지
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    • 제41권4호
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    • pp.91-100
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    • 2018
  • The setting of values on door hinge mounting compensation for door assembly tolerance is a constant quality issue in vehicle production. Generally, heuristic methods are used in satisfying appropriate door gap and level difference, flushness to improve quality. However, these methods are influenced by the engineer's skills and working environment and result an increasement of development costs. In order to solve these problems, the system which suggests hinge mounting compensation value using CAE (Computer Aided Engineering) analysis is proposed in this study. A structural analysis model was constructed to predict the door gap and level difference, flushness through CAE based on CAD (Computer Aided Design) data. The deformations of 6-degrees of freedom which can occur in real vehicle doors was considered using a stiffness model which utilize an analysis model. The analysis model was verified using 3D scanning of real vehicle door hinge deformation. Then, system model which applying the structural analysis model suggested the final adjustment amount of the hinge mounting to obtain the target door gap and the level difference by inputting the measured value. The proposed system was validated using the simulation and showed a reliability in vehicle hinge mounting compensation process. This study suggests the possibility of using the CAE analysis for setting values of hinge mounting compensation in actual vehicle production.