• Title/Summary/Keyword: processing type rice

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Classification of Grain Type and Marketing Grades for Korean Rice Varieties (한국 쌀의 입형구분과 상품 품위등급 설정)

  • Kwang-Ho Kim
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.42 no.3
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    • pp.357-366
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    • 1997
  • Rice quality is considered to have two general meanings; 1) milling, cooking, and processing quality, which refer to suitability of the grain for a particular end-use; and 2) physical quality, which means cleanliness, soundness, and freedom from foreign materials. Grain type is associated with specific milling, cooking, and processing characteristics. Thus, this experiment was conducted to classify the grain type categories and marketing grades for Korean leading rice varieties. Length: width ratio of brown rice kernel ranged from 1.57 to 2.25 and most of varieties belonged to short grain except Tongil type rice varieties. Mean of length: width ratio of brown rice kernel was 1.77 and coefficient of variance was 4.79% in short grain type varieties. Grain shape could be further classified into 5 types by length:width ratio of brown rice kernel; 1 type(less than 1.75), 2 type(1.76∼1.80), 3 type(1.81∼1.90), 4 type(1.91∼2.00), and 5 type (greater than 2.00). For 1 and 2 type of varieties, woven wire sieve having 1.7mm openings showed better whole-kernel yields for special marketing grade, and sieve having 2.0mm openings for 3 and 4 type of varieties. Grain type which classified into 5 categories was not associated with physicochemical and cooking characteristics of rice grain, but sensory evaluation of cooked rice showed better score for 1 type varieties in terms of appearance, gloss, flavor, texture, stickiness, and taste.

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Effects of Main Shaft Velocity on Turbidity and Quality of White Rice in a Rice Processing System

  • Cho, Byeong-Hyo;Kang, Tae-Hwan;Won, Jin-Ho;Kang, Shin-Hyeong;Lee, Hee-Sook;Han, Chung-Su
    • Journal of Biosystems Engineering
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    • v.42 no.1
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    • pp.69-74
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    • 2017
  • Purpose: The purpose of this study is to analyze turbidity and quality characteristics of white rice as a function of main shaft blast velocity and to verify the optimum processing conditions in the cutting type white rice processing system (CTWRPS). Methods: Sindongjin, one of the rice varieties, which used to be produced in Gimje-si, Jeollabuk-do, in 2015, was used as the experimental material. Turbidity and quality characteristics of white rice were measured at three different main shaft blast velocities: 25, 30, and 35 m/s. The amount of test material used for a single experiment was 20 kg, and after processing, whiteness was found to be $42.5{\pm}0.5$, following which, turbidity and quality characteristics were measured. Results: Turbidity decreased with increase in the shaft blast velocity, and as a result, was lowest at 35 m/s of shaft blast velocity among all the other experiment velocities. The trend of cracked rice ratios was similar to the turbidity. Broken rice ratio turned out to be less than 2.0% in all the test conditions. In the first stage of processing, the processing pressure decreased as the main shaft blast velocity increased. Additionally, in the second stage of processing, the processing pressure was at its lowest value at the main shaft blast velocity of 35 m/s. Energy consumption, too, decreased as the main shaft blast velocity was increased. Conclusions: From the above results, it is concluded that the main shaft blast velocity of 35 m/s is best for reducing turbidity and producing high quality rice in a CTWRPS.

Bioyield Strength and Ultimate Strength of Rough Rice (벼의 생물체(生物體) 강복강도(降伏强度) 및 극한강도(極限强度))

  • Kim, M.S.;Kim, S.R.;Park, J.M.;Myung, B.S.
    • Journal of Biosystems Engineering
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    • v.15 no.2
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    • pp.99-109
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    • 1990
  • Rough rice is subjected to a series of static and dynamic forces during mechanical harvesting, handling and processing operations. The mechanical properties such as bioyield point, compressive strength, and deformations at the bioyield point and rupture point are important engineering data needed to develop processing machines and to determine reasonable operating conditions for these machines. The objectives of this study were to determine the mechanical properties of the rough rice kernel at loading rate of 0.664 mm/min and 1.673 mm/min and at various moisture contents, and to examine the effect of the moisture content and the loading rate on these mechanical properties. The follwing results were obtained from the study. 1. Bioyield point, rupture point, bioyield strength and ultimate strength of the rough rice kernel generally decreased in magnitude with an increase in moisture content. A little larger values of these mechanical properties were obtained at the higher loading rate. The rough rice variety and the loading rate affected significantly these mechanical properties at low moisture content, but not at the higher moisture levels. 2. Bioyield point of the sample grains varied from 20 to 80 N, and rupture point varied from 45 to 130N. Bioyield point for Japonica-type rough rice was a little higher than that for Indica-type rough rice, but there were little differnces in rupture point between two types of rough rice. 3. Bioyield strength and ultimate strength of the Japonica-type rough rice varied from 10 MPa. to 39 MPa., and from 13 MPa. to 45 MPa. respectively. Those of the Indica-type rough rice varied from 12 MPa. to 42 MPa., and from 15 MPa. to 53 MPa. respectively. 4. Deformations at bioyield point and rupture point ranged from 0.18 mm/min to 0.26 mm, and from 0.28 mm to 0.53 mm respectively. These deformations decreased with an increase in moisture content up to moisture content of approximately 17% (w.b.) and increased again thereafter. 5. Regression equations were developed to predict these mechanical properties for the rough rice kernel as a function of moisture content.

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Development of a Continuous Type Brown Rice Conditioning Equipment (연속식 현미 조질기 개발)

  • 송대빈;고학균
    • Journal of Biosystems Engineering
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    • v.25 no.6
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    • pp.503-510
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    • 2000
  • To improve the milling condition of brown rice a continuous type conditioning equipment was developed. To validate the performance of this machine the experimental operation was done at Sa-cheon RPC(Rice Processing Complex) using short grain rough. The initial moisture contents of brown rice were 15.0∼16.5%(w.b) and the flow rate of brown rice passing through the conditioner were 4,370kg per hour. The moisture content differences of brown rice between conditioned and non-conditioned were showed within 0.5%(w.b) This results means that the water injected to brown rice were absorbed to the surface of brown rice evenly. The moisture contents of conditioned treated milled rice were showed slightly higher than that of non-conditioned ones but it was considered that the conditioning process did not affected the weight increasing of milled rice by water supply. For initial moisture contents of 15.0∼16.5%(wb) brown rice it was found that the proper water supply rate was 0.115(cc-water)/(kg·%-brown rice) and the increments of whole rice were 2.2% compared to the non-conditioned ones. it was considered that the conditioning process did not influenced the whiteness of milled rice because the whiteness differences between conditioned and non-conditioned milled rice were negligible. About 18% of electric power which drives the abrasive type rice milling machine was saved at 0.115(cc-water)/(kg·%-brown rice) of water supply rate.

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Development of an Energy Model of Rice Processing Complex(II) -Simulation Model Development and Analysis of Energy Requirement- (미곡종합처리장의 에너지 모델 개발(II) -시뮬레이션 모델 개발 및 소요 에너지 분석-)

  • 장홍희;장동일;김만수
    • Journal of Biosystems Engineering
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    • v.20 no.3
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    • pp.275-287
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    • 1995
  • The rice processing complex(RPC) consisted of the rice handling, drying, storage, and milling processes. It has been established at 83 locations domestically by April 1994, and 200 of RPC will be built more throughout the country. Therefore, this study has been performed to achieve two objectives as the followings : 1) Development of mathematical models which can assess the requirement of electricity, fuel, and labor for four model systems of rice processing complex. 2) Development of a computer simulation model which produce the improved designs of RPC by the evaluation results of energy requirements of four RPC models. The results from this study are summarized as follows : 1) Mathematical models were developed on the basis of result of mass balance analysis and required power of machines for each process. 2) A computer simulation model was developed, which can produce the improved designs of RPC by the evaluation results of energy requirements. The computer simulation model language was BORLAND $C^{++}$. 3) The results of simulation showed that total energy requirements were ranged from 75.94㎾h/t to 124.30㎾h/t. 4) From the results of computer analysis of energy requirement classified by drying type, it was found that energy requirement of the drying type A{paddy rice (PR) for storage-natural air drying(15%), PR for milling-heated air drying(16%)} were less than that of the drying type B{1 step-natural air drying(PR for storage : 18%, PR for milling : 20%), 2 step-heated air drying(PR for storage : 15%, PR for milling : 16%)}. 5) The energy efficient drying method is that all the incoming rough rice to RPC should be dried by national air drying systems. If it is more than the capacity of national air drying system, the amount of surplus rough rice is recommended to be dried by the heated air drying method.

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Comparison of Physicochemical Properties of Hard and Floury Type Rice Flour by Dry Heat Treatment (건열처리에 따른 경질미와 분질미 쌀가루의 이화학적 특성 비교)

  • Jung, Hee Nam
    • Journal of the Korean Society of Food Culture
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    • v.36 no.5
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    • pp.484-491
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    • 2021
  • This study investigated the effect of dry heat treatment (DHT) on the physicochemical properties of hard type (HR) and floury type (FR) rice to improve the processing aptitude of rice flour. The rice flour was heated at 130℃ for 0, 2 and 4 hours, and the color value, water absorption index (WAI), water soluble index (WSI), swelling power, solubility, pasting properties, particle shape and the X-ray diffraction were measured. After DHT, the L value of rice flour decreased, and the b value increased. The WAI, WSI, swelling power and solubility of HR and FR increased with the increase of treatment time. The cold viscosity and setback increased, while breakdown decreased. Cracks and lumps formed with fine particles were observed. The X-ray diffraction pattern was A-type, while the diffraction intensity decreased. According to the results of the two-way analysis of variance (ANOVA) test, the hydration and pasting properties were significantly different between HR and FR and were affected by DHT time. The results suggest that the properties of modified rice flour by DHT can be used in the food industry.

Performance Evaluation of a Continuous Type Brown Rice Conditioner with a Milled Rice Recovery Comparison (도정수율 비교를 통한 연속식 현미조질기의 성능 평가)

  • 송대빈;김성태;한구연
    • Journal of Biosystems Engineering
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    • v.28 no.2
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    • pp.137-142
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    • 2003
  • The water conditioning experiments of brown rice were performed to analyze the variation of the milled rice recovery using a continuous type conditioner at Jin-ju, Yeo-ju, and Yong-in RPC(Rice Processing Complex). About 8,000 kgf, 6,000 kgf and 10,000 kgf of the brown rice of 13-14 %(wb) initial moisture contents were used as experimental materials at Jin-ju, Yeo-ju, and Yong-in respectively. The broken rice and rice bran were collected and weighted to calculate the milled rice recovery. The amounts of broken rice with water conditioned occurred lower than that of broken rice without water conditioned. And the milled rice recovery of water conditioned ones were increased as 1.22%, 0.87%, and 1.00% compared with those of the non water conditioned ones at Jin-ju, Yeo-ju. and Yong-in respectively. Especially, the result of the experiments of Jin-ju RPC showed that about 33% and 35% of total increased milled rice recovery were the portion of the moisture content increment and the broken rice reduction respectively.

Effect of Processing on the Antimutagenicity of Rice (쌀의 돌연변이 억제활성에 미치는 가공처리의 영향)

  • Kim, In-Ho;Chun, Hyang-Sook;Ha, Tae-Youl;Moon, Tae-Wha
    • Korean Journal of Food Science and Technology
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    • v.27 no.6
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    • pp.944-949
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    • 1995
  • To investigate the effect of processing on the antimutagenicity of rice, antimutagenic effect of rice products including cooked rice, plain steamed rice bread(baikseolgi) and parched rice powder were observed. They showed inhibitory effects of $46%{\sim}100%$ on the frameshift mutation, whereas they showed little inhibitory effect on the base substitution mutation in the Salmonella typhimurium reversion assay. No inhibitory effect was found in the SOS chromotest. Inhibitory effect was more clearly observed on the indirect-acting mutagen than on the direct-acting mutagen. In case of the S. typhimurium reversion assay, the range of inhibition rate against the frameshift and base substitution mutation was $75%{\sim}100%$ and $66%{\sim}87%$, respectively, and was $19%{\sim}67%$ in the SOS chromotest. Antimutagenic activity of raw rice was supposed to be maintained in processed rice products.

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Physical Properties of Grain (곡물(糓物)의 물리적(物理的) 특성(特性)에 관(關)한 연구(硏究))

  • Kim, Man Soo;Koh, Hak Kyun
    • Journal of Biosystems Engineering
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    • v.6 no.1
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    • pp.73-82
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    • 1981
  • The physical properties of grain are very important for the design of handling, sorting, processing, and storage system. On the physical properties of grain, volume, bulk density, true density, specific gravity, and porosity arc the major factors affecting the thermal properties of grain. This study was conducted to determine experimentally the above physical properties of rough rice (3 Japonica-type, 3 Indica-type) and barley (covered, naked) as a function of moisture content ranged from about 10% to 25% (w.b). The results of this study are summarized as follows; 1. The volume of grain kernel increased with moisture content for both rice and barley. The volume of those grain kernel was in the range of $2.2068{\times}10^{-8}{\sim}3.3960{\times}10^{-8}m^3$ at the moisture content of 14%. 2. The bulk density of rice increased linearly with moisture content for Japonica-type rough rice and quadratically for Indica-type rough rice, but the bulk density of barley decreased linearly with moisture content. The bulk density of the grain was in the range of 501.14~689.13kg/$m^3$ at the moisture content of 14%. 3. The true density of whole grain decreased linearly with moisture content, and was in the range of 1019.49~1139.75kg/$m^3$ at the moisture content of 14%. 4. The porosity of rice decreased linearly with moisture content for Japonica-type rough rice and quadratically for Indica-type rough rice, but the porosity of barley increased linearly with moisture content. The porosity of the grain was in the range of 39.51~50.83% at the moisture content of 14%. 5. The regression equations of the physical properties such as volume, bulk density, true density, and porosity of the grain were determined as a function of moisture content.

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Rheological Properties of Rough Rice(I) -Stress Relaxation of Rough Rice Kernel- (벼의 리올러지 특성(特性)(I) -곡립(穀粒)의 응력이완(應力弛緩)-)

  • Kim, M.S.;Kim, S.R.;Park, J.M.
    • Journal of Biosystems Engineering
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    • v.15 no.3
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    • pp.207-218
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    • 1990
  • Grains display characteristics of both elastic bodies and viscous fluids when they are subjected to mechanical treatments in harvesting, handling, and processing. This viscoelastic behavior of grains when mechanically stressed must be fully understood to establish maximum machine efficiency and have a minimum degree of grain damage and the highest quality of the final product. The studies were conducted to examine the effect of the moisture content, the loading rate and the initial deformation on the stress relaxation behavior of whole kernel of rough rice, and develop the rheological model to represent its stress relaxation behavior. The following results were obtained from the study. 1. Moisture content had the greatest influence on the initial portion of the relaxation curve. With elapsing time the lower moisture content resulted in the lower residual stress for the Japonica-type rough rice and vice versa for the Indica-type rough rice. But within the ranges of moisture content tested, the degree of stress relaxation per unit strain on the Indica-type rough rice was a little higher than those on the Japonica-type rough rice. 2. The slower loading rate resulted in less initial stress. The decreasing trend of residual stress for all the samples tested with increasing loading rate was shown. 3. The higher initial deformation for all the samples resulted in less initial stress. The increasing of amount of stress relaxation per unit strain with increase of initial stress indicated that viscoelastic properties of rough rice depended not only upon duration of load applied but also initial stress applied. This means that rough rice is nonlinear viscoelastic material. 4. The compression stress relaxation properties of rough rice kernel can be described by a generalized Maxwell model representing by the Maxwell elements.

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