• Title/Summary/Keyword: process plant

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A Knowledge-based Approach to Plant Construction Process Planning (지식 기반 플랜트 건설 공정 계획 시스템의 개발)

  • 김우주
    • Journal of Intelligence and Information Systems
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    • v.7 no.1
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    • pp.81-95
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    • 2001
  • Plant construction projects usually take much higher uncertainty and risks than the projects from other domains. This implies the importance of plant construction project management should be more emphasized than the other domain. Especially, the overall successes of the projects often depend on the performance of process planning and scheduling performed at the initial stage of the project. However, most plant construction projects suffer great difficulties in establishing proper process planning and scheduling timely because of unstructureness and dynamicity of environment of the project itself In this paper, we propose a knowledge-based process planning and scheduling approach in a plant construction domain to cope this problem. First, we modulize process planning knowledge and present the knowledge representation scheme. Second, we propose an inferencing mechanism to build a process planning for plant construction based on the represented process planning knowledge. Since our approach automate the initial process planning, which was usually done by manual way, it can improve the correctness and also completeness of the process plan and schedule by reducing the time to plan and allowing simulations on the various situation. We also design and implement this our approach as a real working system, and it is successfully applied to real plant construction cases from a leading construction company in Korea. Based on this success, we expect our approach can be easily applied to the projects of other areas, while contributing to enhancement in productivity and quality of project management.

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An Application of the NPR Process for the Treatability Improvement of an Existing Sewage Treatment Plant (기존 하수처리장 성능개선을 위한 NPR공정의 적용)

  • Moon, Tae Hoon;Ko, Kwang Baik;Song, Eui Yeol
    • Journal of Korean Society on Water Environment
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    • v.23 no.5
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    • pp.756-760
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    • 2007
  • Most of the sewage treatment plants in Korea are being operated by using the conventional activated sludge process. Recently, as the water criteria have been strict with regard to such main culprits of eutrophication, the existing sewage treatment plants are obliged to upgrade their treatment technology to meet the criteria. Under such circumstances, this study was aimed at analyzing the conditions of an existing sewage treatment plants in Korea, and thereupon, test its treatment performance for the actual sewage water by operating a pilot plant. When the pilot plant was operated with the NPR process at the capacity of $30m^3/day$, the average contents of BOD, $COD_{Mn}$, SS, T-N and T-P in the effluents were 7.0 mg/L, 9.7 mg/L, 5.1 mg/L, 8.0 mg/L and 0.23 mg/L, respectively, which were very stable in general. Accordingly, if the NPR process used for this pilot plant to upgrade the treatment technology for the sewage treatment plat could be adopted, the effluent water quality criteria effective beginning from 2008 would be met.

Experimental Study on Optimal Generation of Methane Hydrate (가스하이드레이트 생성조건 최적화에 관한 실험적 연구)

  • Yoon, Seok-Ho;Lee, Jung-Ho;Lee, Kong-Hoon;Park, Sang-Jin
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1317-1321
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    • 2009
  • Natural gas liquefaction plant and LNG carrier needs large capital investment. Therefore a lot of small or middle scale natural gas fields aren't developed due to poor profitability. If natural gas is made to gas hydrate instead of liquefaction, developing small-scale natural gas field can be profitable because building cost of gas hydrate plant and carrier are economical. Because the process of making gas hydrate consumes much energy, the gas hydrate formation process has to be optimized for energy consumption. In this study, gas hydrate formation process was investigated experimentally. Experimental apparatus consists of reactor, pressure regulator, chiller, and magnetic stirrer. 99.95% methane was used to make gas hydrate. Tests were conducted at variable pressure and temperature condition.

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Development of the ISO 15926-based Classification Structure for Nuclear Plant Equipment (ISO 15926 국제 표준을 이용한 원자력 플랜트 기자재 분류체계)

  • Yun, J.;Mun, D.;Han, S.;Cho, K.
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.3
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    • pp.191-199
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    • 2007
  • In order to construct a data warehouse of process plant equipment, a classification structure should be defined first, identifying not only the equipment categories but also attributes of an each equipment to represent the specifications of equipment. ISO 15926 Process Plants is an international standard dealing with the life-cycle data of process plant facilities. From the viewpoints of defining classification structure, Part 2 data model and Reference Data Library (RDL) of ISO 15926 are seen to respectively provide standard syntactic structure and semantic vocabulary, facilitating the exchange and sharing of plant equipment's life-cycle data. Therefore, the equipment data warehouse with an ISO 15926-based classification structure has the advantage of easy integration among different engineering systems. This paper introduces ISO 15926 and then discusses how to define a classification structure with ISO 15926 Part 2 data model and RDL. Finally, we describe the development result of an ISO 15926-based classification structure for a variety of equipment consisting in the reactor coolant system (RCS) of APR 1400 nuclear plant.

A Study on the Safety Training System based on Virtual Reality in Large Scale Plant (대규모 플랜트에서의 가상현실 기반 플랜트 안전훈련 시스템에 관한 연구)

  • Lee, Jae Yong;Kim, Hyoung-Jin;Lee, Chunsik;Park, Chan Cook
    • Journal of the Korean Institute of Gas
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    • v.23 no.2
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    • pp.55-60
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    • 2019
  • To develop a plant safety training system using virtual reality technology, we constructed a training system for a large scale plant. Compared with safety training for small plants or unit equipment, many system configurations such as virtual plant model, in-process data processing, work instruction, etc. are required and integrated system works have been carried out. The target plant, RDS process, is a high-risk process(high-temperature, high-pressure) that takes into account the training scenarios that can be taken in the event of a leaking fire in the range and refer to the actual shutdown procedure. The proposed safety training integration system can be used in similar situations that can occur in the RDS process and can be a platform for safety training using virtual reality in a large plant.

A study on the Dioxin behavior in the process of representative pyrolysis/gasfication/melting plant (대표적인 열분해가스화 용융시설의 공정별 다이옥신 배출거동에 관한 연구)

  • Shin, Chan-Ki;Shin, Dae-Yun
    • Journal of environmental and Sanitary engineering
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    • v.22 no.1 s.63
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    • pp.1-16
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    • 2007
  • The incineration process has commonly used for wastes amount reduction and thermal treatments of pollutants as the technologies accumulated. However, the process is getting negative public images owing to matter of hazardous pollutants emission. Specially dioxins became a main issue and is mostly emitted from municipal solid wastes incineration. In this reason, pyrolysis/gasfication/melting process is presented as a alternative of incineration process. The pyrolysis/gasfication/melting process, a novel technology, is middle of verification of commercial plant and development of technologies in Korea. But the survey about the pollutant emission from the process, and background data in these facilities is necessary. So in this survey, it Is investigated that the behavior of dioxins in three pyrolysis/gasfication/melting plant (S, T, P) of pilot scale. In case of S plant, concentration of dioxins shows high at latter part of cogenerated boiler and stack which are operate on low temperature conditions than a latter parts of pyrolysis and melting furnace which are operate on high temperature condition. Concentration of gas phage dioxins had increased after combusted gas passed cogenerated boiler and this is attributed to react of precursor materials such as chlorobenzene and chlorophenol. Concentration of dioxins in T plant showed lower levels at latter part of cooling equipment which are operate with water spray type on low temperature conditions than a latter parts of gasfied melting furnace which are operate on high temperature condition. Removal efficiency of dioxins at gas treatment equipment was 78.8 %. Concentration of dioxins in P plant was low at latter part of SDA/BF which is operate at low temperature conditions than a latter parts of pyrolysis gasfied chamber which are operate at high temperature condition. Removal efficiency of dioxins of SDA/BF was 85.9 % and therefore, it showed high efficiency at those of stoker type incineration facility. However, concentration of dioxins which emitted at high temperature condition were low in three facilities and satisfied present standard emission level of dioxins. To consider the distribution ratio of dioxins, Particulate phase dioxins at S and P plants showed similar ratio with which shows in current stoker type for middle scale domestic waste incineration facility. It is necessary to continuos monitoring the ratio of distribution of dioxins in T plant in because ratio of gas phage dioxins showed high.

A Process Hazard Analysis using HAZOP (HAZOP을 이용한 공정위험성 평가)

  • 이동형;배기웅;남소영;남경돈;이준열
    • Proceedings of the Safety Management and Science Conference
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    • 2000.05a
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    • pp.193-200
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    • 2000
  • Hazard and operability Review(HAZOP) is widely used as a process safety analysis which systematically identifies potential process deviations and settles the problems. In this paper, we carried out a process hazard analysis using HAZOP in K chemical plant. As a result, we showed that the plant could be operated more safely and be saved a lot of money by eliminating several existing hazardous factors through the change of processes and designs.

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A Study On the Design Of Fuzzy Controller for the Steam Temperature Process in the Coal Fired Power Plant

  • Shin, Sang-Doo;Kim, Yi-Gon;Lee, Bong-Kuk
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2003.09a
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    • pp.350-353
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    • 2003
  • In this paper, we proposed the method to design fuzzy controller using the experience of the operating expert and experimental numeric data for the robust control about the noise and disturbance instead of the traditional PID controller for the main steam temperature control of the thermal power plant. The temperature of main steam temperature process has to be controlled uniformly for the stable electric power output. The process has the problem of the hunting for the cases of various disturbances. In that case, the manual action of the operator happened to be introduced in some cases. We adopted the TSK (Takagi-Sugeno-Kang) model as the fuzzy controller and designed the fuzzy rules using the informations extracted directly from the real plant and various operating condition to solve the above problems and to apply practically. We implemented the real fuzzy controller as the Function Block module in the DCS(Distributed Control System) and evaluated the feasibility through the experiment81 results of the simulation.

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A Simulation Study on Plant Layout for Increasing Productivity (설비 Layout에 의한 생산성 향상을 위한 시뮬레이션 연구)

  • Lee, Seong-Gyu;Yang, Kwang-Mo;Yun, Jun-Seop;Gang, Gyeong-Sik
    • Proceedings of the Safety Management and Science Conference
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    • 2005.11a
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    • pp.505-510
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    • 2005
  • The manufacturing industries which played a major role in the rapid economic growth and industrialization of Korea in the late 20th century had considerable difficulties changing their manufacturing conditions from producer-oriented conditions to customer-oriented ones according to market changes. In this study, increase plant efficiency because grafts together modular system to plant layout and analyzes Work In Process(WIP) between product's cycle time and each process, family efficient plan wishes to choose opposite bank. Simulation approach used for presented methodology The effect will not gain the results for other reasons the inherent conditions of companies, people, and culture which have been hitherto described, but will be expected to help the direction for a new Lay-out production system to reflect on the native conditions rather than fixed technological means and methods in way of an analysis of fundamental problems which small and medium companies in Korea face.

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