• Title/Summary/Keyword: process of finishing

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A Study on the Physical Properties of ATY Produced with Nylon FDY and ROY (Nylon FDY와 ROY로 제조한 ATY의 물성에 관한 연구)

  • Kim Seung Jin;Kim Jae Woo;Hong Sang Gi
    • Textile Coloration and Finishing
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    • v.16 no.6
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    • pp.35-43
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    • 2004
  • This study surveys the physical properties of ATY produced with FDY and POY. ATY is made with 70d Nylon FDY and 80d Nylon POY using AIKI air jet texturing machines, respectively. The processing parameters such as air pressure and yam speed are varied, and air pressure is varied ranging with 8.5bar, l0.5bar and 1l.5bar, and yarn speed is varied ranging with 400m/mim, 450m/mim, and 500m/min. The various physical properties of ATY made by POY and FDY denier, wet shrinkage, dry shrinkage, tensile properties, thermal stress and instability are measured and discussed with air pressure and yam speed. The shrinkage simulation of ATY is performed for analysing the process shrinkage on the dyeing and finishing processes.

Nonformaldehyde-Nonphosphorus Durable Press Finishing of Cotton with Carbodiimide and Eutanetetracarboxylic Acid (카보다이이마이드와 부탄테트라카르복실산을 이용한 면의 무포름알데히드-무인 방추 가공)

  • 신인수;홍경옥;김혜경;최형민
    • Journal of the Korean Society of Clothing and Textiles
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    • v.22 no.7
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    • pp.911-919
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    • 1998
  • 부탄테트라카르복실 산을 이용한 면직물의 DP 가공에서 가장 효과적인 촉매로 알려진 sodium hypophosphite(SHP)를 대체하기 위하여 carbodiimide 촉매의 효과를 알아보았다. Carbo야-imide 촉매로는 cyanamide(CY), dicyandiamide(DCY)와 disodium cyanamide(DSC)를 사용하였다. DCY와 DSC가 일반적으로 CY보다 좋은 방추도와 방축도 등을 보였고 또한 독성이 낮고 저장시 안정도 등이 우수하므로 산업적인 응용이 가능하다. 필요한 방추도와 물리적성질의 균형을 위해서 가공욕의 pH 조절이 가장 중요한 인자로 나타났다. 촉매존재시에 면과 부탄테트라카르복실산의 에스터화 가교 반응 메커니즘을 제아하였다. 또한 황화 염료로 염색된 염색포에 대한 가공 효과 분석시 carbodiimide 촉매가 SHP 보다 대체로 작은 색상 변화를 유발시켰다. 이러한 연구 결과는 부양화와 여러 염료의 색상 변화를 유발시키는 SHP를 사용하지 않고 부탄테트라카르복실 산과 carbodiimide 촉매를 이용한 무포름알데히드, 무인 가공제의 면직물 DP 가공의 가능성을 보여 주고 있다.

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Development of the Automatic Fine Polishing System (경면 다듬질을 위한 자동화 장치 개발)

  • 박균명;장진희;한창수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.389-394
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    • 1993
  • Die making process is classified into design,manufacturing,polishing,assembly, and performance test. Die polishing is not a machining process by cutting edge of tool, but it is finishing by relative cutting movement under the surface contact between grinding particles and workpiece, and this process comprised 30~40% of total manufacturing hours. However, die polishing process is still performed by the skilled workers. Now a days, it is very difficult to secure skilled workers due to the hardworking environment and this situation will be getting worse in the future which has great difficulty of dies and molds industries.This process has the common problem on the elimination of tedious manual polishing among the tool making industries. Therefore this study is aimed at the development of an automatic polishing attachment which could be attached onthe spindle of CNC machine tool and controlled by the NC program data created by CAD/CAM system. As a result, this study will contribute the realization of automatic fine polishing process and improvement of quality level of dies and molds.

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FE-based On-Line Model for the Prediction of Roll Force and Roll Power in Finishing Mill (II) Effect of Tension (유한요소법에 기초한 박판에서의 압하력 및 압연동력 정밀 예측 On-Line모델 (II) 장력의 영향)

  • KWAK W. J.;KIM Y. H.;PARK H. D.;LEE J. H.;HWANG S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.121-124
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    • 2001
  • On-line prediction model which calculate roll force, roll power and forward slip of continuous hot strip rolling was built based on the results of plane strait rigid-viscoplastic finite element process model. Using the integrated FE process model, a series of finite element simulation was conducted over the process variables, and the influence of various process conditions on non-dimensional parameters was inspected. The prediction accuracy of the proposed on-line model under front and back tension is examined through comparison with predictions from a finite element process model over the various process conditions. In addition, we examined the validity of the on-line prediction model through comparison with roll force of experiment in hot rolling.

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Study on Process Monitoring of Elliptical Vibration Cutting by Utilizing Internal Data in Ultrasonic Elliptical Vibration Device

  • Jung, Hongjin;Hayasaka, Takehiro;Shamoto, Eiji
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • v.5 no.5
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    • pp.571-581
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    • 2018
  • In the present study, monitoring of elliptical vibration cutting process by utilizing internal data in the ultrasonic elliptical vibration device without external sensors such as a dynamometer and displacement sensor is investigated. The internal data utilized here is the change of excitation frequency, i.e. resonant frequency of the device, voltages applied to the piezoelectric actuators composing the device, and electric currents flowing through the actuators. These internal data change automatically in the elliptical vibration control system in order to keep a constant elliptical vibration against the change of the cutting process. Correlativity between the process and the internal data is described by using a vibration model of ultrasonic elliptical vibration cutting and verified by several experiments, i.e. planing and mirror surface finishing of hardened die steel carried out with single crystalline diamond tools. As a result, it is proved that it is possible to estimate the elements of elliptical vibration cutting process, e.g. tool wear and machining load, which are important for stable cutting in such precision machining.

The Improvement Plan of Design Process by Case Study of Steel Structural Work (철골공사 현장조사를 통한 설계프로세스 개선방안)

  • 방성원;오승준;김진호;임남기
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.05a
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    • pp.121-126
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    • 2003
  • Steel frame construction is divided into subsidiary materials with column, beam, girder and bracing. After these are processed in factory for using installing in construction field. These prefabricated furniture is very important in accordance with design drawing about processing and prefabricating. In the case of design process using information transmission in blueprint, omission of material number, processing measure and finishing material, or discordance of each structure drawing and selecting incongruent structural material generated an error in the process of design. These error caused delaying tine and increasing cost and increasing safety accident in the steel-structure work operating process. therefore, design process should consider problem of operating process.

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The Improvement Plan of Design Process by Case Study of Steel Structural Work (현장조사를 통한 철골공사 설계프로세스 개선방안)

  • Bang, Sung-Won;Kim, Jin-Ho;Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.3 no.2
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    • pp.111-118
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    • 2003
  • Steel frame construction is divided into subsidiary materials with column, beam, girder and bracing. After these are processed in factory for using installing in construction field. These prefabricated furniture is very important in accordance with design drawing about processing and prefabricating. In the case of design process using information transmission in blueprint, omission of material number, processing measure and finishing material, or discordance of each structure drawing and selecting incongruent structural material generated an error in the process of design. These error caused delaying time and increasing cost and increasing safety accident in the steel-structure work operating process. therefore, design process should consider problem of operating process.

Detection Technique of Fault Phenomena Using Power Parameters in Grinding Process

  • Kwak, Jae-Seob;Ha, Man-Kyung
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.1
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    • pp.5-12
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    • 2002
  • The grinding process has been mainly used fur finishing metal products as final machining stage. But chatter vibration and bum of a workpiece have a bad effect on the machined surface and should be detected in modern grinding process. This paper deals with a fault detection of the cylindrical plunge grinding process by power parameters. During the grinding process the power signals of an induced motor were sampled and used to determine the relationship between fault and change of power parameters. A neural network was used far detecting the grinding fault and an influence of power parameters to the grinding fault was analyzed.

A Study on the Manufacturing Process of Ladies' Jacket (숙녀복(淑女服) 재킷 제조공정(製造工程) 실태(實態) 연구(硏究))

  • Shim, Jae-Hee;Sohn, Hee-Soon
    • Journal of Fashion Business
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    • v.6 no.1
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    • pp.43-52
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    • 2002
  • The purpose of this study was to present the plan for activation and rationalization of production of ladies' jacket and provide basic materials for improvement of the development of technologies in relation to the productivity improvement of ladies' jacket and the achievement of high quality product. For this purpose, this study attempted to investigate the present situation of jacket manufacturing process. The data is related with local ladies' jacket manufacturing companies in Seoul snd Kyonggi area. The results of this study are as follows. 1. 87.8% of the business firms responded that they acquired the productive process of jacket based on their own knowhow and 80.5% was aware of the need for the analysis of each process. The highest proportion of the business firms(65.9%) pointed out that the advantage of process analysis was the alleviation of the production time. 2. The jacket manufacturing process was made up of 4 stages such as the process of frontal/rear plate $\rightarrow$ the process of accessories $\rightarrow$ the process of completion $\rightarrow$ the process of finishing in a broad sense but composed of a total of 19 stages in detail. 3. Attachment of the sleeves(73.2), attachment of the collar(41.5%) and the formation of the overall silhouette(22.0%) were raised as the challenge in manufacturing ladies' jacket. 4. Most of the sewing business firms made use of the method of completing the collar and then stitching the outer material and the inner collar, and the line of the bodice and the outer collar as the method of stitching the tailored collar. and many of them used the method of completing the collar and then inserting it between the line of the bodice and the outer material and stitching it as the method of stitching the stand collar. They had a preference for the method of completing the sleeve and connecting it to the bodice as the method of stitching the sleeve. and used the method of treating the margin to seam of semi-lined and unlined jacket by treating it with the bias tape.

The Electro-Chemical Treatment for Nitrogen Removal of Metal Finishing Wastewater (질소제거를 위한 금속표면처리폐수의 전기화학적 처리)

  • Sim, Joo-Hyun;Seo, Hyung-Joon;Kim, Dae-Hwan
    • Korean Chemical Engineering Research
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    • v.45 no.2
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    • pp.190-196
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    • 2007
  • This study examined the nitrate removal efficiency which uses an electrowinning, and also analyzed the nitrate removal efficiency under a variety of operating conditions such as nitrate concentrations, pH, current densities, electrodes, reducing agents in order to determine optimal conditions. In addition, the multi-step electro-chemical process test has been also analyzed. During the electrowinning, the identical Zn-Zn and Pt-Ti electrodes in the insoluble oxidation electrode(Pt) has shown the highest nitrate removal efficiency in the 100 mg $NO_3^{-}$ -N/L concentration. In the concentration of 150 mg $NO_3^{-}$ -N/L, the efficiency of the Zn-Zn electrode were 70~85%, and that of Pt-Ti electrode were 40~50% without any change of pH. In the high concentration of 500 and 1,000 mg $NO_3^{-}$ -N/L, the higher the concentration, the more decrease of its nitrate removal efficiency decreased. However, the energy consumed for nitrogen removal increased when the nitrate concentration was high. As a result of the multi-step electro-chemical process test, We chose the Test 4. Because the first, most of the zinc consumed from 1 step was recovered from over the 2 step. The second, amount of consumption anode decreased with insoluble anode Pt from over the 2 step. And the third, Zn cathode increased the possibility of reusing Zn deposited. In view of the results so far achieved, the multi-step electro-chemical process would be applied to treat nitrogen involved in metal finishing wastewater.