• Title/Summary/Keyword: process flexibility

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A Study on Surface Integrity in Hard Turning (고경도 선삭에서의 표면품위에 관한 연구)

  • Lee, Han Gyo;Shin, Hyung Gon;Yoo, Seung Hyeon;Kim, Tae Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.871-877
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    • 2012
  • New materials widely used for automobile related industry, aircraft, space development area are mostly high hardness materials. The hardness value of some hardened materials is over HRC45 and machining of this hardened materials is called as hard turning. Hard turning has its advantage on processing flexibility, cycle time and tool cost reduction. Also this process obtains high efficiency in processing and precise surface roughness through application of the CBN tools. In hard turning process with CBN tool, surface integrity is the important factor for considering the design of machine part and component under high stress and load conditions. A purpose of this study is to analyze optimal condition in hard turning process of AISI 52100 steel (HRC62) with high CBN and low CBN on turning characteristics, tool wear mechanism comparison and surface integrity.

WORM Behavior of 6F-TPA PI by Hole Injection

  • Lee, Gyeong-Jae;Im, Gyu-Uk;Yang, Mi-Hyeon;Gang, Tae-Hui;Jeong, Seok-Min
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.244-244
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    • 2012
  • Polymer memory devices have attracted considerable attention because of their advantages such as low cost potential, good scalability, flexibility, simplicity in structure, and large capacity for data storage. Metal/poly (4,4'-aminotriphenylene hexafluoroisopropylidenediphthalimide) (6F-TPA PI)/metal system has been found to show an electrical bi-stable behavior. Here, we show a novel set-up of 6F-TPA PI/Al sample in which holes are injected by photoelectron emission process instead of direct charge carrier injection via metal electrode. In this process, an irreversible electrical phase transition of 6F-TPA PI is found, leading to a write-once-read-many (WORM) behavior. The photoelectron spectroscopy results measured before and after the switching process revealed that the irreversible electrical phase transition of 6F-TPA PI is attributed to the chemical modification of the carbonyl group in phthalimide moiety.

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A Circulating Fluidized Bed Boiler Control (순환 유동층 보일러 제어)

  • Kim, Eung-Seok;Lee, Chan-Ju
    • Proceedings of the KIEE Conference
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    • 1998.07b
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    • pp.722-724
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    • 1998
  • One of the major concerns of our time is the need to use energy economically and rationally while at the same time, protecting the environment. Circulating Fluidized Bed(CFB) Boilers represent a proven, very attractive clean coal technology, with the added advantage of an unusual fuel flexibility CFB boiler is the best available compromise between cost and environment for fossil fuel power plant. This paper briefly describes CFB process and 200MW CFB boiler for Tonghae power plant. Also, discussed are differences between the control process of fluidized bed and conventional boilers, and applied control process for Tonghae power plant.

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Design for Purchasing Process of Cyber Shopping Mall Using Object-Oriented Development Methodology (객체 지향 개발 방법론을 이용한 사이버 쇼핑몰 구매 프로세스 설계)

  • 박우용;허정준;김광섭
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.55
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    • pp.107-116
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    • 2000
  • Electronic Commerce is purchasing or sales a products and services to customers using computer network. It is different to traditional commerce. Also, It divide into business to business commerce and business to customer commerce. Cyber Shopping Mall is a representative type of business to customer commerce. The interest and demand of national business to customer commerce is explosively increasing with industry. It expect to reach 61 billion won in the 2000. Thus Structure of Cyber Shopping Mall is the more complex and the more vary types. It is the problem that change of established Cyber Shopping Mall structure is very difficult. The purpose of this study Is designed to Cyber Shopping Mall Purchase Process that deal with quickly changable internet environment and meet the needs of customers immediately using UML(Unified Modeling Language) in design phase determinant of Cyber Shopping Mal1 structure. Cyber Shopping Mall Purchase Process is designed to have objective-oriented development methodology's advantage. It has a flexibility in case of shopping mall structure change and acts as useful guideline in design phase of construction of Cyber Shopping Mall.

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Fabrication of Functional Nanomaterials by Peptide Self-Assembly

  • Park, Chan-Beom
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.8.1-8.1
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    • 2009
  • The self-assembly of peptide-based building blocks into nanostructures is an attractive route for fabricating novel materials because of their capacity for molecular recognition and functional flexibility as well as the mild conditions required in the fabrication process. Among various peptide-based building blocks forming nanostructures, the simplest building blocks are aromatic dipeptides like diphenylalanine, which can readily self-assemble into nanotubes in aqueous solutions at ambient conditions. Recently, we have developed a high-temperature solid-phase self-assembly process for diphenylalanine. Through this novel process, we succeeded in the growth of vertically well-aligned, uniform nanowires from amorphous peptide thin film. To demonstrate the versatility of our approach, we also fabricated a micropattern of peptide nanowires by combining our solid-phase growth method and simple soft lithographic techniques. We believe that our studies on peptide self-assembly will provide a new horizon for peptide-based nanofabrication.

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Development of an Automatic Label Attaching System Using a Robot Vision in Variable Situation

  • Lee, Young-Jung
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.225-230
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    • 2004
  • A cold & hot rolling coil production line of iron nill consists of a kind of coherent automatic process, but an automatic labelling process still had technical difficulties in the automation of its process. The reason for difficulties in building an automatic process is that quantitative data for each rolled coil from every shipping is not easy to receive from the previous process. it is not possible to apply for a general and simple purpose robot that is actually worked through a taught position to the process because the size and direction of the coi1 has differed on every shipping. From these reasons. we introduce a robot vision system to accept an expected variable situation and to ensure the stability and flexibility of the process. This paper examines a study applied for similar cases and finds the position and direction of relied coil using the moment invariant algorithm proposed by Hu. In addition. the camera calibration and position error compensation algorithm is applied by the analysis of the relationship of transition in a space coordinate system. The construction of a robot vision system proposed by this paper is a more intellectual system than that of the automatic labelling system. which is already used to the Daihen steel nill of NEW JAPAN steel mill co. Ltd in Japan, and shows a better independent operation in the field of production.

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A Genetic Algorithm for Integration of Process Planning and Scheduling in a Job Shop (Job Shop 통합 일정계획을 위한 유전 알고리즘)

  • Park, Byung-Joo;Choi, Hyung-Rim;Kang, Moo-Hong
    • Journal of the Korean Operations Research and Management Science Society
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    • v.30 no.3
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    • pp.55-65
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    • 2005
  • In recent manufacturing systems, most jobs may have several process plans, such as alternative sequence of operations, alternative machine etc. A few researches have addressed the necessity for the integration of process planning and scheduling function for efficient use of manufacturing resources. But the integration problem is very difficult and complex. Many prior researches considered them separately or sequentially. It introduces overlapping or partial duplications in solution efforts. In this paper, Integration problem of jobs with multiple process plans in a job shop environment Is addressed. In order to achieve an efficient integration between process planning and scheduling by taking advantage of the flexibility that alternative process plans offer, we designed GA(Genetic Algorithm)-based scheduling method. The performance of proposed GA is evaluated through comparing integrated scheduling with separated scheduling in real world company with alternative machines and sequences of operations. Also, a couple of benchmark problems are used to evaluate performance. The integrated scheduling method in this research can be effectively epplied to the real case.

Experimental Study on the Development of a Forming Process for Manufacturing Doubly-curved Sheet Metal (이중 곡률을 갖는 판재의 성형 공정의 개발에 대한 실험적 연구)

  • 양동열
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.18-21
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    • 1999
  • In this study in order to make doubly-curved sheet metal effectively a sheet metal forming process has been developed by adopting the flexibility of the incremental forming process and the principle of bending deformation which causes slight deformation to thickness The developed process is an unconstrained forming process with no holder. For this study the experimental equipment is set up with the punch-set which consists of two pairs of lower support-punches and one upper center-punch. In the experiments using aluminum sheet it is found that the curvature of the formed sheet metal is determined by controlling the distance between supporting punches in pairs and the forming depth of the center-punch. and the edge-forming method is proposed for forming the sheet metal into the balanced shape. The equation using process variables such as the distance between supporting punches in pairs and the forming depth of the center-punch is proposed for the prediction of the radii of curvatures of the formed shape and it is corrected by the experimental results and the FEM simulation results about whether springback takes place. It is found that according o the simulation there is a certain set of the distance between a pair of supporting punches and the forming depth of the center-punch which causes a little springback. It is thus shown that the radii of curvatures of the formed sheet metal can be predicated by the corrected equation unless significant springback occurs.

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An Experimental Study on Incremental Roll Forming Process for Manufacturing Doubly Curved Ship Hull Plates (이중 곡률을 가지는 선박용 외판 성형을 위한 점진적 롤 성형 공정의 적용에 관한 실험적 연구)

  • Shim, D.S.;Jung, C.G.;Seong, D.Y.;Han, M.S.;Chung, S.W.;Yang, D.Y.
    • Transactions of Materials Processing
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    • v.17 no.1
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    • pp.27-34
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    • 2008
  • In order to manufacture a doubly curved sheet metal, the incremental roll forming process which adopts advantages such as the flexibility of the incremental forming process and continuous bending deformation of the roll forming process has been experimentally investigated. An experimental equipment was developed which was named as unit roll set (URS) consisting of two pairs of support rolls and an upper center roll. The upper roll equipped with the servo control unit is motor-driven and can be positioned in the vertical direction according to the user's commands. Four support rolls are idle, and they freely rotate only along the axis so as to transfer the plate more stably in the tangential direction of the rotation of the driving roll. In the process, the plate is deformed incrementally as deformation proceeds simultaneously in longitudinal and transverse directions. Through the experiments using URS, information regarding to forming schedules is found out to fabricate curved hull plates. This study demonstrates the further application of the incremental roll forming process in shipbuilding industries.

The performance of large-area organic solar cells by spray deposition process

  • Park, Seon-Yeong;Park, Dong-Seok;Kim, Do-Geun;Kim, Jong-Guk;Kim, Ju-Hyeon;Gang, Jae-Uk
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.02a
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    • pp.291-291
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    • 2010
  • Organic solar cells have attracted much interest due to the potential advantage of the lightness, simple solution processing and flexibility. Until recently, the focus of organic solar cells research has been on optimization of material processing to improve the power conversion efficiency. However, area scaling is an important position for alternative to the market dominating solar cells. Spray deposition technologies have advantage of less material wastage and possibility of large scale photoactive area coating when compared with spin coating process. We investigated the performance of organic solar cells as a function of active area using two types of deposition process. The commonly used process is spin coating which can be fabricated organic materials deposition for devices. Spray deposition process compare with spin coating for large-area organic solar cells. The spray deposition organic layer shows excellent performance up to the active area of $4\;cm^2$ with the PCE of ~3.0 % under AM.1.5 simulated illumination with an intensity of $100mW/cm^2$. This indicates that the spray deposition process can be used as a mass production process for evaluating large-area organic solar cells.

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