• Title/Summary/Keyword: printing strength

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Buildability for Concrete 3D Printing According to Printing Time Gap (콘크리트 3D프린팅의 적층시간 간격에 따른 적층 성능)

  • Lee, Yoon Jung;Song, Jin-Soo;Choi, Seung-Ho;Kim, Kang Su
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.4
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    • pp.131-136
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    • 2019
  • Buildability of fresh concrete, a key element of Concrete 3D printing, is the ability to build filaments at a desirable height without excessive deformation or collapse. Buildability is closely related to yield stress, and the higher the yield stress, the better. Also, the shear stress of fresh concrete increases as it hardens over the time after extruded, and consequently the buildability increases. Therefore, in concrete 3D printing, proper time gaps between printed layers (Printing Time Gap, PTG) are required to ensure the buildability of fresh concrete. As the PTG increases, the buildability increases; however, an excessive PTG reduces the bond performance between the printed layers, and the extrudability can be lowered as the printing time increases. In this research, therefore, 3D printing experiments were conducted with the variable of PTG to examine the buildability of 100 MPa-high strength concrete. In addition, a pseudo-layer loading method was applied to simulate the buildability test for 3D concrete printing and its applicability was examined.

Fabrication and analysis of isotropic FDM 3D printing self-healing capsules through capsule structure design (캡슐 구조 설계를 통한 등방성 FDM 3D 프린팅 자가치유 캡슐의 제작 및 분석)

  • Song, Won-Il;Ramos-Sebastian, Armando;Lee, Ja-Sung;Ji, dong-min;Kim, Sung-Hoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.249-250
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    • 2022
  • PLA 3D printed capsule of FDM method has advantages of mass production and low cost. However, it has a different strength depending on the direction in witch it is laminated. In this paper, structural design of several capsules, FEM analysis, and Compressive strength tests were conducted. As a result, the proposed capsule has a strong load of up to 217.9% compared to general capsule without a reinforcing structure.

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Influence of surface treatments and repair materials on the shear bond strength of CAD/CAM provisional restorations

  • Jeong, Ki-Won;Kim, Sung-Hun
    • The Journal of Advanced Prosthodontics
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    • v.11 no.2
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    • pp.95-104
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    • 2019
  • PURPOSE. To evaluate the effect of surface treatments and repair materials on the shear bond strength and to measure the fracture toughness of CAD/CAM provisional restoration materials. MATERIALS AND METHODS. Four CAD/CAM (3D printing: Nextdent C&B and ZMD-1000B Temporary, CAD/CAM resin block: Yamahachi PMMA disk and Huge PMMA block) and four conventional (monometacrylate: Jet and Alike, dimetacrylate: Luxatemp and Protemp 4) materials were selected to fabricate disk-shaped specimens and divided into six groups according to surface treatment (n=10). CAD/CAM materials were repaired with Jet or Luxatemp, while conventional materials were repaired with their own materials. The shear bond strength was measured by using universal testing machine. Ten rectangular column-shaped specimens for each material were fabricated to measure the fracture toughness by single edge v notched beam technique. Statistical analysis was performed by one-way ANOVA. RESULTS. The highest shear bond strength of CAD/CAM materials was achieved by SiC paper + sandblasting. It was also accomplished when repairing 3D printing materials with Luxatemp, and repairing CAD/CAM resin blocks with Jet. Yamahachi PMMA disk showed the highest fracture toughness. Nextdent C&B showed the lowest fracture toughness value but no statistically significant difference from Alike and Luxatemp (P>.05). CONCLUSION. In order to successfully repair the CAD/CAM provisional restoration, mechanical surface treatment and appropriate repair material according to the CAD/CAM material type should be selected. The CAD/CAM provisional materials have proper mechanical properties for clinical use as compared to conventional materials.

Mechanical and Biological Characteristics of Reinforced 3D Printing Filament Composites with Agricultural By-product

  • Kim, Hye-Been;Seo, Yu-Ri;Chang, Kyeong-Je;Park, Sang-Bae;Seonwoo, Hoon;Kim, Jin-Woo;Kim, Jangho;Lim, Ki-Taek
    • Food Engineering Progress
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    • v.21 no.3
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    • pp.233-241
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    • 2017
  • Scaffolds of cell substrates are biophysical platforms for cell attachment, proliferation, and differentiation. They ultimately play a leading-edge role in the regeneration of tissues. Recent studies have shown the potential of bioactive scaffolds (i.e., osteo-inductive) through 3D printing. In this study, rice bran-derived biocomposite was fabricated for fused deposition modeling (FDM)-based 3D printing as a potential bone-graft analogue. Rice bran by-product was blended with poly caprolactone (PCL), a synthetic commercial biodegradable polymer. An extruder with extrusion process molding was adopted to manufacture the newly blended "green material." Processing conditions affected the performance of these blends. Bio-filament composite was characterized using field emission scanning electron microscopy (FE-SEM) and energy dispersive X-ray spectroscopy (EDX). Mechanical characterization of bio-filament composite was carried out to determine stress-strain and compressive strength. Biological behaviors of bio-filament composites were also investigated by assessing cell cytotoxicity and water contact angle. EDX results of bio-filament composites indicated the presence of organic compounds. These bio-filament composites were found to have higher tensile strength than conventional PCL filament. They exhibited positive response in cytotoxicity. Biological analysis revealed better compatibility of r-PCL with rice bran. Such rice bran blended bio-filament composite was found to have higher elongation and strength compared to control PCL.

Developing Design Process of 3D Printing Concrete Mix Proportion (3D 프린팅 콘크리트 배합설계 프로세스에 관한 연구)

  • Chen, Chao;Park, Yoo-Na;Yoo, Seung-Kyu;Bae, Sung-Chu;Kim, Jae-Jun
    • Journal of KIBIM
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    • v.7 no.3
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    • pp.1-10
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    • 2017
  • 3D concrete printing technology builds structural components layer-by-layer with concrete extruded through a nozzle without using forms. This technology can simplify construction processes by optimizing design flexibility, construction time, and cost. Furthermore, the 3D printing technology is easy to make an irregularly shaped and function embedded building(or object) which is difficult to be constructed by conventional construction method. However, the 3D printing concrete is not suitable for current commercial standard and the material itself. It is also difficult to apply it to the construction site due to the lack of initial strength and the nozzle which is clogged during the process. The research of mix proportion design process for 3D printing concrete which differs from the conventional concrete is necessary in order to solve the problems. This paper aims to calculate the 3D printing concrete mix proportion design process based on the mix materials and performance information derived from the previous researches. Therefore, the usage variation range, mutual influence relationship, and the importance priority of the mix proportion are analyzed. Based on this results, the basic design process of 3D printing concrete which contains planning design phase, basic design phase and validating performance phase is suggested. We anticipate to confirm applicability verification about the actual production by referring to this 3D printing concrete mix proportion study. In the future, this study can be utilized for blueprint of the 3D printing concrete mix proportion.

Study on Status of Utilizing 3D Printing in Fashion Field (패션분야의 3D 프린팅 활용 현황에 관한 연구)

  • Kim, Hyo-Sook;Kang, In-Ae
    • Journal of the Korea Fashion and Costume Design Association
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    • v.17 no.2
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    • pp.125-143
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    • 2015
  • This study has investigated the status of utilizing 3D printing in fashion field in order to keep up with the trend for 3D printing technology to be realized in all industries so that the materials and the modeling modes may be figured out. The following is the findings. The materials used most in 3D printing in fashion field are PA, PLA, TPU, multi-material, ABS and metal. PA, TPU and Multi-material have so much excellent flexibility and strength that they are widely used for garment, shoes and such fashion items as bags. But PLA, ABS and metal are scarcely used for garment because PLA is easily biodegradable in the air, ABS generates harmful gas in the process of manufacture and metal is not flexible, while all of these three are partly used for shoes and accessories. The modeling modes mainly applied for 3D printing in fashion field are SLS, SLA, FDM and Polyjet. SLS, which is of a powder-spraying method, is used for making 3D textile seen just like knitting. Polyjet method, which has higher accuracy and excellent flexibility, can be used for expressing diverse colors, and accordingly it is used a lot for high-quality garment, while SLA and FDM method are found to be mostly used for manufacturing shoes and accessories rather than for making garment because they are easily shrunk to result in deformation.

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The Influence of Experiment Variables on DLP 3D Printing using ART Resin (ART 수지의 DLP 3D Printing 가공 시 실험변수의 영향)

  • Shin, Geun-Sik;Kweon, Hyun-Kyu;Kang, Yong-Goo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.101-108
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    • 2017
  • Recently, the patent rights for 3D printing technology have expired, while 3D printers with RP (Rapid Prototyping or Additive Manufacturing) and 3D printing technologies are receiving attention. In particular, the development of 3D printers is rapid in Korea, thanks to the increasing sales and popularity of FDM (Fused Deposition Modeling or Fused Filament Fabrication) 3D printers. However, the quality and productivity of the FDM 3D Printer are not good, so customers prefer the DLP (Digital Light Processing) method to avoid these shortcomings. The DLP method has high quality and productivity. However, because of the stereolithography equipment, it has few studies compared to optimal values for elements then FDM 3D printing study. In this study, to find the optimal conditions for 3D printing with the DLP method, the aim is to obtain the optimal values (strength, final time, quality) by changing the light exposure time, layer thickness, and z-axis speed.

Cross-section Morphology and Surface Roughness of an Article Manufactured by Material Extrusion-type 3D Printing according to the Thermal Conductivity of the Material

  • Woo, In Young;Kim, Do Yeon;Kang, Hong Pil;Lyu, Min-Young
    • Elastomers and Composites
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    • v.55 no.1
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    • pp.46-50
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    • 2020
  • Material extrusion (ME)-type 3D printing is the most popular among the 3D printing processes. In this study, the cross-section morphologies of ME-type 3D printing manufactured specimens were observed with respect to the thermal properties of the material. The cross-section morphology of a specimen is related to the deposition strength, and the outside profile of the cross-section is related to the surface roughness. The filaments used in this study, with different thermal conductivities, were the acrylonitrile-butadiene-styrene (ABS), the high impact polystyrene (HIPS), the glycol-modified polyethylene terephthalate (PETG), and the polylactic acid (PLA). The cross-sections and the surfaces of the 3D manufactured specimens were examined. In ME-type 3D printing, the filaments are extruded through a nozzle and they form a layer. These layers rapidly solidify and as a result, they become a product. The thermal conductivity of the material influences the cooling and solidification of the layers, and subsequently the cross-section morphology and the surface roughness.

Three-dimensional Printing of Shape Memory Alloys

  • Carreno-Morelli, E.;Martinerie, S.;Bidaux, J.E.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.256-257
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    • 2006
  • 3D printing of NiTi alloys has been successfully achieved. A novel printing process has been developed and used, which consists in selective deposition of a solvent on a granule bed. The granules are composed of metal powders and thermoplastic binder, which are mixed and sieved by conventional methods. A sound green strength is obtained after solvent evaporation. Sintered parts exhibit good density, proper phase composition and shape memory behaviour.

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Effect of nano-TiO2 size on the properties of cement-based materials produced by binder jet 3D printing (TiO2 입자의 사이즈가 바인더젯 3D 프린팅 시멘트계 재료의 특성에 미치는 영향)

  • Liu, Jun-Xing;Li, Pei-Qi;Bae, Sung-Chul
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.188-189
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    • 2022
  • With the development of nano-reinforcement technology, TiO2 nanomaterials have received widespread attention as one of the additives without pozzolanic reaction, which can be used to improve the mechanical properties of cement-based materials. Meanwhile, with the development of additive manufacturing technology or known as 3D printing technology, its application in the construction field has also got noticed. Therefore, in this work, the effect of three sizes of TiO2 on the compressive strength of hardened cement-based materials fabricated by binder jetting 3d printing was evaluated. According to the results, the TiO2 particles with larger sizes can provide better reinforcement to the hardened cement due to its more significant filling effect.

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