• Title/Summary/Keyword: press drop

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Comparative Analysis of Mechanical Vibrations of an Air-Drop Hammer and a Counterblow Hammer in Forging Process (에어-드롭 해머와 카운터블로 해머 프레스 단조공정의 기계진동 비교해석)

  • Kim, S.T.;Choi, Y.H.;Ju, G.J.
    • Journal of Drive and Control
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    • v.19 no.4
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    • pp.10-18
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    • 2022
  • Air-drop hammer press and counterblow hammer press are widely used power-drop forging hammersemploying different forging blow mechanisms. It is important and necessary to analyze mechanical vibrations of these two different hammers in their forging processes in order to develop high performance forging hammers. In this study, these two forging hammers were mathematically modelled as mass-spring-damper systems. For these two different types of forging hammers, the forging efficiency and mechanical vibrations due to hammer forging blow were theoretically analyzed and compared. The force transmitted to the ground was also determined and compared. Especially, effects of mass ratio and restitution coefficient on forging efficiency were investigated.

Optimization analysis on collection efficiency of vacuum cleaner based on two-fluid and CFD-DEM model

  • Wang, Lian;Chu, Xihua
    • Advances in Computational Design
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    • v.5 no.3
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    • pp.261-276
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    • 2020
  • The reasonable layout of vacuum cleaner can effectively improve the collection efficiency of iron filings generated in the process of steel production. Therefore, in this study, the CFD-DEM coupling model and two-fluid model are used to calculate the iron filings collection efficiency of vacuum cleaner with different inclination/cross-sectional area, pressure drop and inlet angle. The results are as follows: The CFD-DEM coupling method can truly reflect the motion mode of iron filings in pneumatic conveying. Considering the instability and the decline of the growth rate of iron filings collection efficiency caused by high pressure drop, the layout of 75° inclination is suggested, and the optimal pressure drop is 100Pa. The optimal simulation results based on two-fluid model show that when the inlet angle and pressure drop are in the range of 45°~65° and 70Pa~100Pa, larger mass flow rate of iron filings can be obtained. It is hoped that the simulation results can offer some suggestion to the layout of vacuum cleaner in the rolling mill.

Finite Element Analysis of ICFPD Method for the Defect Detection of Railway Axle (철도차량 차축 결함에 대한 집중 유도 전위차법 탐상의 유한요소 해석)

  • Goo B.C.;Lim C.H.;Kwon S.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.24-27
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    • 2005
  • The NDT(Non-Destructive Testing) is valid fur the defect detection of rolling stocks because it can be used to detect defects in invisible places. For example, in case of wheelsets fatigue cracks are initiated in the wheel seat that suffers from fretting fatigue damage. But the conventional ICFPD method can not be applied to detect such cracks in press-fit area of the axle by some technical problems. In this study, we introduced a new ICFPD (Induced Current Focusing Potential Drop) method that can be applied in press-fit area of the axle. And we performed the finite element analysis of the new ICFPD method using measured electromagnetic properties of the wheel and axle. It seems that our approach is very useful f3r the detection of defects in invisible places.

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Parametric study of porous media as substitutes for flow-diverter stent

  • Ohta, Makoto;Anzai, Hitomi;Miura, Yukihisa;Nakayama, Toshio
    • Biomaterials and Biomechanics in Bioengineering
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    • v.2 no.2
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    • pp.111-125
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    • 2015
  • For engineers, generating a mesh in porous media (PMs) sometimes represents a smaller computational load than generating realistic stent geometries with computer fluid dynamics (CFD). For this reason, PMs have recently become attractive to mimic flow-diverter stents (FDs), which are used to treat intracranial aneurysms. PMs function by introducing a hydraulic resistance using Darcy's law; therefore, the pressure drop may be computed by test sections parallel and perpendicular to the main flow direction. However, in previous studies, the pressure drop parallel to the flow may have depended on the width of the gap between the stent and the wall of the test section. Furthermore, the influence of parameters such as the test section geometry and the distance over which the pressure drops was not clear. Given these problems, computing the pressure drop parallel to the flow becomes extremely difficult. The aim of the present study is to resolve this lack of information for stent modeling using PM and to compute the pressure drop using several methods to estimate the influence of the relevant parameters. To determine the pressure drop as a function of distance, an FD was placed parallel and perpendicular to the flow in test sections with rectangular geometries. The inclined angle method was employed to extrapolate the flow patterns in the parallel direction. A similar approach was applied with a cylindrical geometry to estimate loss due to pipe friction. Additionally, the pressure drops were computed by using CFD. To determine if the balance of pressure drops (parallel vs perpendicular) affects flow patterns, we calculated the flow patterns for an ideal aneurysm using PMs with various ratios of parallel pressure drop to perpendicular pressure drop. The results show that pressure drop in the parallel direction depends on test section. The PM thickness and the ratio of parallel permeability to perpendicular permeability affect the flow pattern in an ideal aneurysm. Based on the permeability ratio and the flow patterns, the pressure drop in the parallel direction can be determined.

Scaling of ground motions from Vrancea (Romania) earthquakes

  • Pavel, Florin;Vacareanu, Radu
    • Earthquakes and Structures
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    • v.11 no.3
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    • pp.505-516
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    • 2016
  • This paper evaluates the scaling of ground motions recorded from nine intermediate-depth earthquakes produced in the Vrancea seismic zone in Romania. The considered ground motion database consists of 363 horizontal recordings obtained on soil classes B and C (according to Eurocode 8). An analysis of the inter- and intra-event spectral accelerations is performed in order to gain information regarding the magnitude and distance scaling of the Vrancea ground motions. The analyses reveal a significant influence of the earthquake magnitude and focal depth on the distance scaling and different magnitude and distance scaling for the two soil classes. A linear magnitude and distance scaling is inferred from the results for the range of magnitudes $5.2{\leq}M_W{\leq}7.1$. The results obtained are checked through stochastic simulations and the influence of the stress drop and kappa values on the ground motion levels is assessed. In addition, five ground motion models which were tested in other studies using recordings from Vrancea earthquakes are analyzed in order to evaluate their corresponding host stress drop and kappa. The results show generally a direct connection between the host kappa values and the host stress drop values. Moreover, all the ground motion models depict magnitude dependent host kappa and stress drop levels.

Centrifuge modeling of dynamically penetrating anchors in sand and clay

  • An, Xiaoyu;Wang, Fei;Liang, Chao;Liu, Run
    • Geomechanics and Engineering
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    • v.30 no.6
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    • pp.539-549
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    • 2022
  • Accidental anchor drop can cause disturbances to seabed materials and pose significant threats to the safety and serviceability of submarine structures such as pipelines. In this study, a series of anchor drop tests was carried out to investigate the penetration mechanism of a Hall anchor in sand and clay. A special anchor drop apparatus was designed to model the inflight drop of a Hall anchor. Results indicate that Coriolis acceleration was the primary cause of large horizontal offsets in sand, and earth gravity had negligible impact on the lateral movement of dropped anchors. The indued final horizontal offset was shown to increase with the elevated drop height of an anchor, and the existence of water can slow down the landing velocity of an anchor. It is also observed that water conditions had a significant effect on the influence zone caused by anchors. The vertical influence depth was over 5 m, and the influence radius was more than 3 m if the anchor had a drop height of 25 m in dry sand. In comparison, the vertical influence depth and radius reduced to less than 3 m and 2 m, respectively, when the anchor was released from 10 m height and fell into the seabed with a water depth of 15 m. It is also found that the dynamically penetrating anchors could significantly influence the earth pressure in clay. There is a non-linear increase in the measured penetration depth with kinematic energy, and the resulted maximum earth pressure increased dramatically with an increase in kinematic energy. Results from centrifuge model tests in this study provide useful insights into the penetration mechanism of a dropped anchor, which provides valuable data for design and planning of future submarine structures.

A comparative analysis of sheeting die geometries using numerical simulations

  • Igali, Dastan;Wei, Dongming;Zhang, Dichuan;Perveen, Asma
    • Advances in Computational Design
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    • v.5 no.2
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    • pp.111-125
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    • 2020
  • The flow behavior of polymer melts within a slit die is an important consideration when designing a die geometry. The quality of the extruded polymer product can be determined through an evaluation of the flow homogeneity, wall shear rate and pressure drop across the central height of the die. However, mathematical formulations cannot fully determine the behavior of the flow due to the complex nature of fluid dynamics and the nonlinear physical properties of the polymer melts. This paper examines two slit die geometries in terms of outlet velocity uniformity, shear rate uniformity at the walls and pressure drop by using the licensed computational fluid dynamics package, Ansys POLYFLOW, based on the finite element method. The Carreau-Yasuda viscosity model was used for the rheological properties of the polypropylene. Comparative analysis of the simulation results will conclude that the modified die design performs better in all three aspects providing uniform exit velocity, uniform wall shear rates, and lower pressure drop.

A curtain traveling pluviator to reconstitute large scale sand specimens

  • Kazemi, Majid;Bolouri, Jafar B.
    • Geomechanics and Engineering
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    • v.14 no.2
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    • pp.131-139
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    • 2018
  • The preparation of repeatable and uniformly reconstituted soil specimens up to the specified conditions is an essential requirement for the laboratory tests. In this study for large samples replication, the simultaneous usage of the traveling pluviation and curtain raining technique is used to develop a new method, called the curtain travelling pluviator (CTP). This simple and cost effective system is based on the air pluviation approach, whilst reducing the sample production time, can reproduce uniform samples with relative densities ranging from 25% to 96%. In order to investigate the resulting suitability and uniformity from the proposed method, a series of tests is performed. The effect of curtain traveling velocity, curtain width, drop height, and flow rate on the parameters of the sample is thoroughly investigated. Increase in the curtain velocity and drop height leads to the increase in relative density for the sand specimen. Increase in curtain width typically resulted in the reduction of relative density. Test results reveal that the terminal drop height for the sand specimen in this study is more than 500 mm. Relative density contour lines are presented that can be utilized in optimizing the drop height and curtain width parameters. Sample uniformity in the vertical and horizontal orientation is investigated through the sampling containers. Increasing relative density tends to result in the higher sample repeatability and uniformity.

An improved 1-D thermal model of parabolic trough receivers: Consideration of pressure drop and kinetic energy loss effects

  • Yassine Demagh
    • Advances in Energy Research
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    • v.8 no.1
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    • pp.21-39
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    • 2022
  • In this study, the first law of thermodynamics was used to establish a one-dimensional (1-D) thermal model for parabolic trough receiver (PTR) taking into account the pressure drop and kinetic energy loss effects of the heat transfer fluid (HTF) flowing inside the absorber tube. The validation of the thermal model with data from the SEGS-LS2 solar collector-test showed a good agreement, which is consistent with the previously established models for the conventional straight and smooth (CSS) receiver where the effects of pressure drop and kinetic energy loss were neglected. Based on the developed model and code, a comparative study of the newly designed parabolic trough S-curved receiver versus the CSS receiver was conducted and solar unit's performances were analyzed. Without any supplementary devices, the S-curved receiver enhances the performance of the parabolic trough module, with a maximum of 0.16% compared to CSS receiver with the same sizes and mass flow rates. Thermal losses were reduced by 7% due to the decrease in the temperature of the outer surface of the receiver tube. In addition, it has been shown that from a mass flow rate of 9.5 kg/s the heat losses of the S-curved receiver remain unchanged despite the improvement in the heat transfer rate.

Study on Heat Transfer Characteristic in Hot Press Forming Process (핫프레스 포밍 공정에서의 열전달 특성에 대한 연구)

  • Lee, S.Y.;Lee, K.;Lim, Y.H.;Jeong, W.C.
    • Transactions of Materials Processing
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    • v.22 no.2
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    • pp.101-107
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    • 2013
  • The heat transfer characteristics between die and sheet and die and coolant are important parameters in hot press forming process. The determination of the quenching time that guarantees full martensitic transformation requires proper understanding of these heat transfer characteristics. The contact area changes drastically during the quenching process due to volume changes of both die and sheet by temperature drop as well as phase transformation. Several types of modeling techniques are tested in order to select the most suitable. The effect of quenching time as well as die heat conductivity on martensitic transformation is investigated and predictions are compared to experimental results.