• Title/Summary/Keyword: preheat

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Flame Structure and Light Emission Characteristics in Coaxial Laminar Partially Premixed $CH_{4}/Air$ Flames;Effect of Central Fuel Injection (이중동축 메탄/공기 층류 부분 예혼합화염에서의 화염구조와 자발광 배출 특성;안쪽관 연료주입의 영향)

  • Oh, Jeong-Seog;Jeong, Yong-Ki;Jeon, Chung-Hwan;Chang, Young-June
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1116-1121
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    • 2004
  • In this study, the effect of central fuel injection on a coaxial laminar $CH_{4}/air$ flame was experimented at the defined premixing condition(${\Phi}=1.90$, ${\sigma}=50/75/100%$, x/D=10). The partial premixing parameter are the equivalence ratio that total fuel is fixed at 200cc/min, the fuel split degree which means the percentage of fuel entering the outer tube to the total amount, and the mixing distance indicating the nonreactant mixture's homogeneity between inner tube top and burner exit. The object is to investigate the flame structure and chemiluminescence characteristics of laminar partial premixed flame as changing mixing parameters. The radical signal was acquired from ICCD camera and PMT. Each intensity was compared with Abel inverted value for measuring the effect of background light on the peak signal location and the intensity at central preheat zone. The results show that the peak location of each radical was broaden as the fuel split degree increasing because the mixing quality was enhanced. and $OH^{\ast}$ is a good indicator for flame front between reaction and preheat zone. At last $CH_{2}^{\ast}$ has the same tendency with $CH^{\ast}$ but a thinner reaction zone than $CH^{\ast}$ due to a rapid decay on the burned gas side.

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Development of Preheat-free 800 MPa GMA Welding Consumable (800MPa급 무예열 GMA 용접재료 개발)

  • Kim, Hee-Jin;Seo, J.S.;Park, H.K.;Park, C.K.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.39-39
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    • 2009
  • 고강도강의 용접성은 저온균열 저항성으로 대변되는데, TMCP강과 HSLA강 등이 개발되면서 고강도강의 저온균열저항성이 크게 향상되어 무예열 용접성이 확보되었다. 그러나 용접재료 측면에서는 그에 상응하는 재료의 개발이 지연되어 용착금속부에서의 저온균열이 심각한 문제로 대두되고 있는 실정이다. 이러한 문제는 800 MPa급인 HY-100강재를 HSLA-100강으로 대체하는 과정에서 현실적인 문제로 제기 되었다. 즉 HSLA강은 용접 예열이 필요치 않았으나 기존의 용접재료, 즉 HY-100 강재에 사용하던 용접재료를 사용하게 되면 용착금속부에서 저온균열이 발생하여 용접예열을 생략할 수 없다는 판단에 이르게 되었던 것이다. 이에 본 연구의 목적은 HSLA-100강을 무예열 용접할 수 있는 GMA 용접와이어 개발하는 것이며, 구체적인 개발 목표는 무예열 용접조건에서 800 MPa 이상의 인장강도를 가지며 $-50^{\circ}C$에서의 충격인성이 50 J 이상인 GMA 용접와이어 개발하는 것이다. 이러한 용접재료를 합금설계함에 있어 무예열 용접성을 확보하기 위하여 용접재료의 탄소함량을 0.01% 수준으로 하고, 용착금속의 인장강도와 저온 충격치에 미치는 Mn과 Mo 함량의 영향을 검토하고 각각의 조성을 실험계획법으로 확정하였다. 그리고 확산성수소량에 따른 저온균열 발생 여부를 확인하여 무예열용접성을 확보하기 위해서는 확산성수소량이 3ml/100g 이하가 되어야 한다는 사실을 실험적으로 확인하였다. 그리고 이를 달성하기 위해서는 원자재인 와이어로드의 표면 품질이 중요하다는 사실도 확인할 수 있었다. 다음으로는 실험계획법에 의거하여 선정된 합금조성의 신뢰성을 검증하기 위하여 800kg 중량의 시제품을 생산하였으며, 생산된 시제품에 대해서는 실험계획법에서 사용한 Ar+5%CO2외에도 Ar+20%CO2를 적용하여 보호가스의 영향을 검토하였다. 검토 과정에서 Ar+20%CO2용으로 사용하기 위해서는 용접재료의 Si 및 Mn 함량이 상향조정되어야 함을 확인할 수 있었다. 그리고 탄소함량을 0.05% 수준으로 증가시키면 Mo 함량을 크게 저하시킬 수 있음도 확인할 수 있었다. 이러한 과정을 거쳐 개발된 GMA 용접재료는 무예열 용접조건에서 저온균열이 발생하지 않았으며, 인장강도는 830 MPa이었으며 $-50^{\circ}C$에서의 충격치는 90 J 이상이었다.

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Turning of Si3N4 ceramics preheated by Laser (레이저 예열에 의한 $Si_3N_4$ 세라믹스의 선삭가공)

  • Kim, S.W.;Lee, J.H.;Seo, J.;Shin, D.S.
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1493-1498
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    • 2007
  • Silicon Nitride ($Si_3N_4$), which is widely used in a variety of applications, is hard-to-machine due to its high hardness. At high temperature (e.g. above $1000^{\circ}C$), however, the machinability can be greatly improved. In this work, we used a $CO_2$ laser with a high absorptivity to $Si_3N_4$ of 0.9 to preheat the surface of a rothting $Si_3N_4$ rod. Preheating and turning of $Si_3N_4$ was executed at the same time. The result of machining was MRR of $8.0mm^3/s$ that is four times faster than normal grinding. Continuous chip formation was observed by a microscope.

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Chromate Refractory by Combustion Process (연소합성에 의한 크로메이트 내화물 제조)

  • 김형순;한정환
    • Journal of the Korean Ceramic Society
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    • v.31 no.12
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    • pp.1437-1442
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    • 1994
  • Self propagating synthesis and thermal explosion of combustion reactions were applied to Al/K2Cr2O7/Al2O3 system as the first stage for a production of magnesia-chromium refractory. Several factors related to products made by two combustion reactions were considered and properties of products were characterised. Two processes were required to preheat upto at least 80$0^{\circ}C$ for the thermal explosion and the self propagating synthesis. These processes were so violent and explosive that alumina as diluent was added to the system in order to absorb the reaction heat and reduce the reaction rate. The products consisted of crystal phases of KAl5O8, Cr2O3, Al2O3, K2CrO4, and K2Al2O4.3H2O. The amount of KAl5O8 and K2Al2O4.3H2O crystal phases of products were decreased with further addition of alumina.

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Process Simulation of Investment Casting for Large Gas Turbine Component (대형 가스터빈 부품의 정밀주조 응고해석)

  • Seo, Seong-Mun;Jo, Chang-Yong;Lee, Jae-Hyeon;Choe, Seung-Ju
    • 연구논문집
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    • s.29
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    • pp.173-183
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    • 1999
  • The vacuum investment casting process for a large gas turbine component, Inner Preswirl Support (IPS), was simulated by using commercial FEM package ProCAST(TM) with view factor radiation method. The solid fraction in mushy zone was directly measured by Differential thermal analysis(DTA-DSC mode). Three types gating design. considering liquid flow and heat release through it. were proposed. Solidification had begun at the ribs or thin sections of the IPS casting and advanced further through the upper and lower gates. The computed temperature gradient G and G/R values at 70% solidified temperature were used for prediction of microshrinkage formation during casting. The effect of mold preheat on the thermal history of the casting displayed minute effect on the microshrinkage formation.

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Electronic Ballast with Modified Valley fill and Charge Pump Capacitor for Prolonged Filaments Preheating and Power Factor Correction (변형된 벨리필 구조와 전하펌프 커패시터가 결합되어 필라멘트 예열기능과 역률개선능력을 가진 형광등용 전자식 안정기)

  • Chae, Gyun;Ryoo, Tae-Ha;Cho, Gyu-Hyeong
    • Proceedings of the KIEE Conference
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    • 1999.07f
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    • pp.2798-2800
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    • 1999
  • A new circuit, modified valley fill (MVF) combined with resonant inductor of the self-excited resonant inverter and charge pump capacitors(CPCs), is presented to achieve high PF electronic ballast providing sufficient preheat current to lamp filaments for soft start maintaining low DC bus voltage. The MVF can adjust the valley voltage higher than half the peak line voltage. The CPCs draw the current from the input line to make up the current waveform during the valley interval. The measured PF and THD are 0.99 and 12%, respectively. The lamp current CF is also acceptable in the proposed circuit. The proposed circuit is suitable for implementing cost-effective electronic ballast.

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A study on the welding characteristics of Mn-Ni-Mo type A302-C steel plate for pressure vessel (압력용기용 Mn-Ni-Mo계 A302-C 강의 용접특성)

  • Yoon, Byoung-Hyun;Chang, Woong-Seong;Kweon, Young-Gak
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.72-77
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    • 2003
  • In order to develop ASTM A302 grade C type steel plate with excellent weldability, several steels with different chemistry have been manufactured and evaluated their mechanical properties and weldability. Trial A302-C steels have revealed tensile strength in the range of $61-67kg/mm^2$ and elongation in the range of $27{\sim}32%$, depending on chemical compositions within the ASTM specification range. In case of impact toughness, trial steels showed in the range of 58-70J at $0^{\circ}C$. From the weldability test, the minimum preheat temperature was found to be about $150^{\circ}C$, and automatic welding condition satisfied the requirements of both ASTM specification and users.

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Factors affecting fracture of full contour monolithic zirconia dental prosthesis in laboratory process (구치부 심미수복, 풀지르코니아 크라운의 파절원인과 그 해결방안)

  • Lee, Soo Young
    • Journal of the Korean Academy of Esthetic Dentistry
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    • v.23 no.2
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    • pp.77-79
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    • 2014
  • There are several factors affected fractures of full contour zirconia (FCZ) dental prosthesis in laboratory process. First, residual moisture can cause zirconia cracks. Complete dry is requisite before zirconia sintering to prevent zirconia cracks. Second, slow cooling rate is essential to prevent cracks during zirconia sintering process. Cracks in bridge pontic area, thick dental implant prosthesis can be prevented by slow cooling rate such as 3 degree Celsius per minute during zirconia sintering. Third, slow heating rate and slow cooling rate during staining and glazing procedure is necessary to inhibit thermal shock of sintered dental zirconia. Lower preheat temperature of porcelain furnace is recommended. Finally, using diamond disc to open embrasure can lead cracks.

A study on the fluidity of graphite dispersed Al-Si alloy (흑연(黑鉛)을 분산(分散)시킨 Al-Si 합금(合金)의 유동성(流動性)에 관(關)한 연구(硏究))

  • Kwon, Hyuk-Moo;Shin, Se-Kyoon;Chang, Choong-Kun;Choi, Seung-Pyung
    • Journal of Korea Foundry Society
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    • v.7 no.1
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    • pp.38-44
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    • 1987
  • The spiral fluidity of graphite-dispersed Al-Si alloys has been investigated as a function of contents of Si and graphite, and of particle size of graphite. The dispersion of uncoated graphite is carred out by the vortex process of preheat-treated graphite into molten metal. The fluidity of hyper-eutectic Al-Si alloys is observed to the better than that of hypo-eutectic ones. In the case of graphite-dispersed Al-Si alloys they fluidity increases in hypo-eutectic alloys and decreases in hyper-eutectic ones in comparison with that of the corresponding undispersed alloys. Fluidity decreases with an increase of amount of dispersed graphite particles and inversely proportional to the total surface area of graphite particles.

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Study on the Stress Corrosion Cracking Behaviour of Piping for Industrial Water (공업용수배관의 응역부식균열 거동에 관한 연구)

  • Im, U-Jo;Lee, Jin-Pyeong
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.33 no.3
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    • pp.194-201
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    • 1997
  • Recently with the rapid development in the industries such as an iron mill and chemical plants, these are enlarged by the use of the piping. This piping was encountered the stress corrosion cracking(SCC) because of stress by water pressure and residual stress of welding etc. under industrial water. In this paper, the behaviour of stress corrosion cracking on the weld zone of steel pipe piping water(SPPW) were investigated according to pre-heat before welding in natural seawater(specific resistance : 25$\Omega$-cm). The main results obtained are as follows :1) The stress corrosion cracking for SPPW and SB 41 is most ready to propagate in heat affected zone of weldment. 2) The SCC sensitivity of SPPW on weldment is more susceptible than that of SB 41. 3) The stress corrosion cracking growth of heat affected zone is delayed by the preheat and dry of base metal and electrode before welding.

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