• Title/Summary/Keyword: prediction of lifetime

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Prediction of Thermal Fatigue Life of Alumina ceramics (알루미나 세라믹스의 열피로 수명 예측)

  • 정우찬;한봉석;이홍림
    • Journal of the Korean Ceramic Society
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    • v.36 no.8
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    • pp.871-875
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    • 1999
  • Theoretical equation to calculate thermal fatigue life was derived in which slow crack growth theory was adopted. The equation is function of crack growth exponent n. Cyclic thermal fatigue tests were performed at temperature difference of 175, 187 and 200$^{\circ}C$ respectively. At each temperature difference critical thermal fatigue life cycles of the alumina ceramics were 180,37 and 7 cycles. And theoretical thermal fatigue life cycles were calculated as 172, 35 and 7 cycles at the same temperature difference conditions. Therefore thermal fatigue behavior of alumina ceramics can be represented by derived equation. Also theoretical single cycle critical thermal shock temperature difference can be calculated by this equation and the result was consistent with the experimental result well.

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Development of Integrated Design System for Automotive Rubber Components (자동차 방진고무부품 통합설계시스템 개발)

  • Woo, Chang-Su;Kim, Wan-Doo;Park, Hyung-Sung;Shin, Wae-Gi
    • Elastomers and Composites
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    • v.47 no.3
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    • pp.188-193
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    • 2012
  • The fatigue analysis and lifetime evaluation are very important in design procedure to assure the safety and reliability of the rubber components. Recently, the design, analysis and evaluation technology was required to achieve the high quality, fidelity, reliability of rubber products. However, rubber manufacturing companies of our country have uesd the method of trial and error and experience in the process of a compound mixing, manufacturing and improvement of rubber properties. The objectives of this study are to establish the test methods of rubber material and to make the database of rubber material properties and to evaluate the performance of rubber components and to construct the prediction system of fatigue life. Fatigue lifetime prediction methodology of the rubber component was proposed by incorporating the finite element analysis and fatigue damage parameter from fatigue test.

Prediction of Parabolic Antenna Satellite Drag Force in Low Earth Orbit using Direct Simulation Monte Carlo Method (직접모사법을 이용한 지구 저궤도 파라볼릭 안테나 탑재 위성의 항력 예측)

  • Shin, Somin;Na, Kyung-Su;Lee, Juyoung;Cho, Ki-Dae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.7
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    • pp.616-621
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    • 2014
  • Consumption of the fuel on the satellite operating in low earth orbit, is increased due to the air resistance and the amount of increase makes the satellite lifetime decrease or the satellite mass risen. Therefore the prediction of drag force of the satellite is important. In the paper, drag force and drag coefficient analysis of the parabolic antenna satellite in low earth orbit using direct simulation monte carlo method (DSMC) is conducted according to the mission altitude and angle of attack. To verify the DSMC simulated rarefied air movement, Starshine satellite drag coefficient according to the altitude and gas-surface interaction are compared with the flight data. Finally, from the analysis results, it leads to appropriate satellite drag coefficient for orbit lifetime calculation.

Life Time Prediction of Rubber Gasket for Fuel Cell through Its Acid-Aging Characteristics

  • Kim, Mi-Suk;Kim, Jin-Hak;Kim, Jin-Kuk;Kim, Seok-Jin
    • Macromolecular Research
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    • v.15 no.4
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    • pp.315-323
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    • 2007
  • The present manuscript deals with the prediction of the lifetime of NBR compound based rubber gaskets for use as fuel cells. The material was investigated at 120, 140 and $160^{\circ}C$, with aging times from 3 to 600 h and increasing $H_2SO_4$ concentrations of 5, 6, 7 and 10 vol%. Both material and accelerated acid-heat aging tests were carried out to predict the useful life of the NBR rubber gasket for use as a fuel cell stack. To investigate the effects of acid-heat aging on the performance characteristics of the gaskets, the properties of the NBR rubber, such as crosslink density and elongation at break, were studied. The hardness of the NBR rubber was found to decrease with decreasing acid concentration at both $120\;and\;140^{\circ}C$, but at $160^{\circ}C$, the hardness of the NBR rubber increased abruptly in a very short time at different acid concentrations. The tensile strength and elongation at break were found to decrease with increases in both the $H_2SO_4$ concentration & temperature. The observed experimental results were evaluated using the Arrhenius equation.

Leak flow prediction during loss of coolant accidents using deep fuzzy neural networks

  • Park, Ji Hun;An, Ye Ji;Yoo, Kwae Hwan;Na, Man Gyun
    • Nuclear Engineering and Technology
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    • v.53 no.8
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    • pp.2547-2555
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    • 2021
  • The frequency of reactor coolant leakage is expected to increase over the lifetime of a nuclear power plant owing to degradation mechanisms, such as flow-acceleration corrosion and stress corrosion cracking. When loss of coolant accidents (LOCAs) occur, several parameters change rapidly depending on the size and location of the cracks. In this study, leak flow during LOCAs is predicted using a deep fuzzy neural network (DFNN) model. The DFNN model is based on fuzzy neural network (FNN) modules and has a structure where the FNN modules are sequentially connected. Because the DFNN model is based on the FNN modules, the performance factors are the number of FNN modules and the parameters of the FNN module. These parameters are determined by a least-squares method combined with a genetic algorithm; the number of FNN modules is determined automatically by cross checking a fitness function using the verification dataset output to prevent an overfitting problem. To acquire the data of LOCAs, an optimized power reactor-1000 was simulated using a modular accident analysis program code. The predicted results of the DFNN model are found to be superior to those predicted in previous works. The leak flow prediction results obtained in this study will be useful to check the core integrity in nuclear power plant during LOCAs. This information is also expected to reduce the workload of the operators.

Development of Test Method for Flat Panel Display Life Time Prediction during Atmospheric Particle Exposure (평판디스플레이의 대기중 분진농도에 따른 수명예측 시험방법 개발)

  • Yoo, Dong-Hyun;Lee, Gun-Ho;Choi, Jung-Uk;Ahn, Kang-Ho
    • Journal of the Semiconductor & Display Technology
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    • v.12 no.4
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    • pp.45-48
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    • 2013
  • The electronic device, such as flat panel display (FPD), is very important in our life as a means of communication between humans. Liquid crystal display (LCD), which is categorized as a flat panel display, has been used in many display products, especially in TV industry. An LED TV is composed of several electrical components, such as liquid critical module (LCM), analog to digital convertor (AD), power supplier, and inverter board. These modules are very vulnerable to particulate contamination, and causing malfunction or visibility degradation. In this study, we developed a test method for prediction of LCM's lifetime. The test system consists of carbon particle generation flame, dilution system, test chamber, and particle concentration monitoring instrument. Since the carbon particles are the most abundant in the atmosphere and easily absorb light, soot particles are used as a challenging material for this test. The concentration of generated soot particles is set around 4,000,000 #/cc, which is 400 times higher than that of usual atmospheric particles. Through this experiment, we deduced the relationship between the dust concentration and life time of the test specimen.

Thermo-Mechancal Fatigue of the Nickel Base Superalloy IN738LC for Gas Turbine Blades (가스터빈 블레이드용 IN738LC의 열기계피로수명에 관한 연구)

  • Fleury, E.;Ha, J.S.;Hyun, J.S.;Jang, S.W.;Jung, H.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.188-193
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    • 2000
  • A more accurate life prediction for gas turbine blade takes into account the material behavior under the complex thermo-mechanical fatigue(TMF) cycles normally encountered in turbine operation. An experimental program has been carried out to address the thermo-mechanical fatigue life of the IN738LC nickel-base superalloy. In the first phase of the study, out-of-phase and in-phase TMF experiments have been performed on uncoated and coated materials. In the temperature range investigated. the deposition of NiCrAlY air plasma sprayed coating did not affect the fatigue resistance. In the second phase of the study, a physically-base life prediction model that takes into account of the contribution of different damage mechanisms has been applied. This model was able to reflect the temperature and strain rate dependences of isothermal cycling fatigue lives, and the strain-temperature history effect on the thermo-mechanical fatigue lives.

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A Study on the Reliability Prediction and Lifetime of the Electrolytic Condenser for EMU Inverter (전동차 인버터 구동용 전해콘덴서의 신뢰도예측과 수명 연구)

  • Han, Jae-Hyun;Bae, Chang-Han;Koo, Jeong-Seo
    • Journal of the Korean Society of Safety
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    • v.29 no.1
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    • pp.7-14
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    • 2014
  • Inverter module, which feeds the converted power to the traction motor for EMU. Consists of the power semiconductors with their gate drive unit(GDU)s and the control computer for driving, voltage, current and speed controls. Electrolytic condenser, connected to the gate drive unit and a core component to drive the power semiconductor, has problems such as reduction in lifetime and malfunction caused by electrical and mechanical characteristic changes from heat generation during high speed switching for generation of stable power. In this study, To check the service life of electrolytic condenser, the test was carried out in two ways. First, In the case of accelerated life testing of condenser, the Arrhenius model is a way of life testing. Another way is to analyze the reliability of the failure data by the method of parametric data analysis. Eventually, life time by accelerated life test than a method of failure data analysis(Weibull distribution) was found to be slightly larger output.

Estimation of Contact Fatigue Initiation Lifetime of an Urban Railway Wheel (도시철도 차륜의 접촉피로 초기수명 평가)

  • Ahn, Jong-Gon;You, In-Dong;Kwon, Seok-Jin;Kim, Ho-Kyung
    • Tribology and Lubricants
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    • v.28 no.1
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    • pp.19-26
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    • 2012
  • Rolling contact fatigue of an urban railway wheel was analysed during its rolling. A FEM analysis was performed using a 3D modelling of rail and wheel, considering the slope of the rail and nonlinear isotropic and kinematic hardening behavior of the rail and the wheel. The maximum von-Mises stress and contact pressure between the rail and wheel were 656.9 MPa and 1111.4 MPa, respectively, under axial load of 85 kN with friction coefficient of 0. The fatigue initiation life prediction relationships by strain-lifetime (${\varepsilon}$-N) and Smith-Watson-Topper method were drawn for the wheel steel as follows: $N_i=7.35{\times}10^6{\times}SWT^{-3.56}$ and $N_i=5.41{\times}10^{-9}{\times}(\frac{{\Delta}{\varepsilon}}{2})^{-5.77}$. The fatigue lifetimes of the wheel due to rolling contact were determined to be infinite by ${\varepsilon}$-N and SWT methods.

A Fuzzy Inference based Reliability Method for Underground Gas Pipelines in the Presence of Corrosion Defects

  • Kim, Seong-Jun;Choe, Byung Hak;Kim, Woosik;Ki, Ikjoong
    • Journal of the Korean Institute of Intelligent Systems
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    • v.26 no.5
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    • pp.343-350
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    • 2016
  • Remaining lifetime prediction of the underground gas pipeline plays a key role in maintenance planning and public safety. One of main causes in the pipeline failure is metal corrosion. This paper deals with estimating the pipeline reliability in the presence of corrosion defects. Because a pipeline has uncertainty and variability in its operation, probabilistic approximation approaches such as first order second moment (FOSM), first order reliability method (FORM), second order reliability method (SORM), and Monte Carlo simulation (MCS) are widely employed for pipeline reliability predictions. This paper presents a fuzzy inference based reliability method (FIRM). Compared with existing methods, a distinction of our method is to incorporate a fuzzy inference into quantifying degrees of variability in corrosion defects. As metal corrosion depends on the service environment, this feature makes it easier to obtain practical predictions. Numerical experiments are conducted by using a field dataset. The result indicates that the proposed method works well and, in particular, it provides more advisory estimations of the remaining lifetime of the gas pipeline.