• 제목/요약/키워드: precision hot forging

검색결과 73건 처리시간 0.019초

Zr 계 벌크비정질합금의 마이크로 단조를 이용한 미세 성형성 평가와 유한요소해석 적용에 관한 연구 (A study on the micro-formability of $Zr_{62}Cu_{17}Ni_{13}Al_8$ bulk metallic glass using micro-forging and finite element method application)

  • 강성규;나영상;박규열;손선천;이종훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.589-592
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    • 2005
  • Micro-forming is a suited technology to manufacture very small metallic parts(several $mm{\sim}{\mu}m$). Micro-forming of $Zr_{62}Cu_{17}Ni_{13}Al_8$ bulk metallic glass(BMG) as a candidate material for this developing process are feasible at a relatively low stress in the supercooled liquid state without any crystallization during hot deformation. In this study, micro-formability of a representative bulk metallic glass, $Zr_{62}Cu_{17}Ni_{13}Al_8$, was investigated for micro-forging of U-shape pattern. Micro-formability was estimated by comparing $R_f$ values $(=A_f/A_g)$, where Ag is cross-sectional area of U groove, and $A_f$ the filled area by material. Microforging process was simulated and analyzed by applying finite element method. FEM simulation results should reasonable agreement with the experimental results when the material properties and simulation conditions such as top die speed, remeshing criteria and boundary conditions tightly controlled. The micro-formability of $Zr_{62}Cu_{17}Ni_{13}Al_8$ was increased with increasing load and time in the temperature range of the supercooled liquid state. Also, FEM Simulation using DEFORM was confirmed to be applicable for the micro-forming process simulation.

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열간단조 금형강의 열충격특성연구 (Analysis of Thermal Shock in Tool Steels for Hot Forging)

  • 김정운;김봉준;조이석;문영훈
    • 열처리공학회지
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    • 제14권3호
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    • pp.155-159
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    • 2001
  • The thermal shock resistance has been investigated and compared in three hot-work tool steels. The resistance to thermal shock is first of all a matter of good toughness and ductility. Therefore, a proper hot-work tool steel should be characterized by high fracture strength and high temperature toughness. In this study, new test method is proposed to measure the thermal shock resistance. New method is basically based on Uddeholm' thermal shock test but some modification has been properly applied. Based on these results, some critical temperature($T_{fractures}$) at which fracture occur can be measured to characterize the thermal resistance of the materials. The specific values of ${\Delta}T$, the temperature difference between holding temperature and $T_{fractures}$, has been successfully used as a measure of the thermal shock resistance in this study, the results showed that the thermal shock method used in this study was properly modified.

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체적소성가공에서 마찰법칙이 유한요소해석 결과에 미치는 영향에 관한 고찰 (Consideration on Frictional Laws and their Effect on Finite Element Solutions in Bulk Metal Forming)

  • 전만수;문호근;황상무
    • 한국정밀공학회지
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    • 제13권2호
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    • pp.102-109
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    • 1996
  • Effects of frictional laws on finite element solutions in metal forming were investigated in this paper. A rigid-viscoplastic finite element formulation was given with emphasis on the frictional laws. The Coulomb friction and the constant shear friction laws were compared through finite element analyses of compression of rings and cylinders with different aspect ratios, ring-gear forging, multi-stage cold extrusion and hot strip rolling under the isothermal condition. It has been shown that two laws may yield quite different results when the aspect ratio of a process and the fractional contact region are large.

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