• Title/Summary/Keyword: precision hot forging

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Study on the Precision Cold Forging for Steering Yoke of Automobiles (자동차 Steering Yoke의 정밀냉간단조에 대한 연구)

  • 민동균
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.120-123
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    • 1999
  • The precision cold forging process for steering yoke of automobile has been analysed by using rigid-plastic finite element analysis code DEFORM-3D Also the experiment has been performed through the optimized process. Until now steering yoke has been largely manufactured by hot forging or welding of forged head and shaft parts because of technical difficulty. the study has shown successful results of the precision cold forging through the proper selection of the process.

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A Study on Constitutive Equations for Warm and Hot Forging (온, 열간 단조의 구성방정식에 관한 연구)

  • 강종훈;박인우;제진수;강성수
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.75-81
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    • 1998
  • Simulations of warm and hot forming processes need reliable expressions of flow stress at high temperatures. To get flow stress of the materials usually tension, compression and torsion tests are conducted. In this study, hot compression tests were adopted to get flow stress of medium carbon steel. Experiments have been conducted under both isothermal, near constant strain rate in the temperature ranges 650~100$0^{\circ}C$. Phase transformation takes place by temperature changes for steels in hot and warm forging stage. So Constitutive equation are formulated as the function of strain, strain rate and temperature for isothermal conditions and phase transformation.

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Closed Forging of Car Gear Blanks on Hot Die Presses

  • yujian Wu;tingsong Wu;yipping Zhao;ji Li
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.127-132
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    • 2003
  • This article mainly introduces the research of closed forging on 20MN hot die forging presses. After transforming of the equipments, optimizing of die design and improving of die-manufacturing precision, gear blanks used in car gearbox have been forged out without fins successfully.

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A Study on the Material Properties of Both End Sides of Preform and Forging Process in Large Crank Throw (대형 크랭크스로우의 예비성형체 양끝단부 재료특성과 단조공정에 관한 연구)

  • 김영득;김동영;김동권;김재철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1513-1516
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    • 2003
  • A crank throw, which is one of the crankshaft part for a large diesel engine is manufactured by closed die forging or open die forging. For the purpose of improvement of productivity the open die forging is usually adopted these days. However it has disadvantage of low yield ratio compare to closed die forging. To overcome this problem, the material properties for hot top and bottom zones of ingot are investigated to utilize them to the product and a modified forging process to reduce the material loss of ingot body through forging analysis according to forging factors(a , R, Ø$\sub$B/, Ø$\sub$D/) is suggested.

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Computer-Aided Process Planning and Die Design for Hot Forging of H-Shaped Plane Strain Components (평면변형 H-형재의 열간단조, 공정설계 및 금형설계)

  • Park, J.C.;Kim, B.M.;Kim, S.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.2
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    • pp.104-109
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    • 1994
  • This research describes some developments of computer-aided process planning and die design for hot forging products of H-shaped plane strain produced by the press. The system is composed of three main modules(process planning module, die design module and simulation module) which are used independently or in all. Systm capabilities include as follows: 1. In die design module, using the results of process planning module, the shape and size of bolcker and finish die in each operation are determined and the ouput id generated in graphic form for manufacturing drawing. 3. In simulation module, the flow pattern of workpiece and the load/stroke curve are approximately predicted. Design rules for process planning and die design are extracted from plasticity theories, handbooks, relevant references and empirical know-how of field experts in hot forging companies. The developed system provides poweful capabilities for process planning and die design of hot forging products.

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Development of Integrated Computer-Aided Process Planning System for Press Working Products (프레스 제품의 가공을 위한 통합적 CAPP 시스템 개발)

  • Choi, Jung-Il;Kim, Chang-Bong;Kim, Chul;Kim, Byung-Min;Choi, Jae-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.59-70
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    • 1999
  • This paper deals with automated computer-aided process planning by which designers can determine operation sequences even if they have little experience in the design of press working products. The computer-aided process planning in hot forging, deep drawing and blanking requires many kinds of technical and empirical skills based on investigation and collection of the knowledge of their processes. An approach to the CAPP system is based on the knowledge-based rules and the process knowledge base consisting of process planning rules is built. The methodology adopted to develop the system is elaborated in this paper. This system has been written in AutoLISP on the AutoCAD with a personal computer and provides powerful capabilities for process planning of hot forging, cold forging, deep drawing and blanking products.

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