• Title/Summary/Keyword: power plant boiler

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Complex Process Control using the Adaptive Neural Fuzzy Inference System

  • Kim, Dong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.351-351
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    • 2000
  • Since the heat exchange system, such as the boiler of power plant, gas turbine, and radiator require an application of intelligent control system for a high rate heat efficiency and the efficiency of these systems is depended on the control methods it is important for operator to understand control system of these systems and intelligent control technologies. In order to properly apply control equipment and intelligent technology to these process control systems, it is necessary to understand fuzzy, neural network, genetics, and immune as well as the basic aspects and operation principle of the process that relate control, interrelationships of the process characteristics, and the dynamics that are involved. Generally, since PID controllers are used in these systems it is difficult far engineer to understand both the complex dynamics and the intelligent control method. In this paper, we design an effective experimental system for the intelligent control education and analyze its characteristics through experimental system and each intelligent method to study how they can learn intelligent control system by experiments.

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Phenomenological model based failure detection of the boiler drum level control system of a power plant (현상적 모델에 기초한 보일러 플랜트 드럼 수위제어기의 고장감지)

  • Kim, J.K.;Chang, T.G.
    • Proceedings of the KIEE Conference
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    • 2001.07a
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    • pp.84-86
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    • 2001
  • 본 연구에서는 플랜트의 계측신호로 부터 특징 패턴 파형들을 감지하고 패턴감지 정보로부터 플랜트의 운전상황 및 고장을 알아내도록 하는 새로운 기법을 제시하고, 이러한 기법의 실현에 필요한 신호처리 기초 연구를 수행하였다. 또한 보령화력 1.2호기 500MW급 드럼형 보일러및 제어 시스템을 대상으로 보일러 플랜트의 dynamics 모델링과 운전 시뮬레이션을 통하여 여러 운전 패턴및 고장 상황을 발생시켜 고장감지 앨고리즘들의 개발 및 시험과정에 적용하였다. 본 연구에서 수행한 보일러 및 보일러 제어계통에 대한 모델링 및 시뮬레이션은 실제 수행한 발전소 시험 데이터와 비교할 때 높은 일치도를 보이는 결과를 보였다.

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The Simulation Study of Boiler Drum Level Controller in Thermal Power Plant (화력발전소 보일러 드럼수위제어 시뮬레이션에 관한 연구)

  • 이주현
    • Proceedings of the Korea Society for Simulation Conference
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    • 1999.10a
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    • pp.218-223
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    • 1999
  • 현재의 발전소 보일러 제어방식은 프로세스 성격에 따라 제어루프의 상태변수들을 근간으로 세부적인 독립된 제어루프별로 제어를 시행하는 개별 루프를 채택하고 있다. 발전소에서 사용하는 PID제어 방식은 각 부시스템들의 상태변수, 출력변수가 다른 부시스템의 선행신호가 되거나 기준신호가 되어 피드백제오, 피드포워드 제어와 캐스케이드 제어 등의 신호로 작용한다. 선행신호와 상태 궤환 신호는 다른 부시스템의 상태변수를 측정함에 의하여 결정되며, 상호연결 함수는 경험에 의한 함수 설정에 의해 결정된다. 본 논문에서는 먼저 화력발전소 보일러 제어시스템을 플랜트 변수들 사이의 인과관계를 표현하는 신호흐름도의 보일러 모델과 실제 발전소에 적용되고 있는 드럼 수위 제어기에 대해 기술한다. 그리고 현장에서 취득한 운전데이터를 이용한 보일러 드럼수위 제어계통의 모델링에 관한 내용에 대해 기술하고, 마지막으로 컴퓨터 시뮬레이션에 의한 제어루프의 모의실험 결과를 통해 제어기의 설계와 제어루프의 효용성을 보이고자 한다.

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A Study on the Flue Gas Mixing for the Performance Improvement of De-NOx plant (배연탈질설비의 성능향상을 휘한 가스혼합에 관한 연구)

  • 류병남
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.4
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    • pp.462-472
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    • 1999
  • De-NOx facility using Selective Catalytic Reduction method is the most widely applied one that removes NOx from flue gas emitted from combustion facility such as boiler for power generation engine incinerator etc. Reductant $NH_3\;or\;NH_4OH$ is sprayed into flue gas to convert NOx into $H_2O$ and $N_2.$ Good mixing between flue gas and $NH_3$ is the most important factor to increase reduction in catalytic layer and to reduce unreacted NH3 slip. Therefore the development of mixer device for mixing effect is one of the important part for SCR facility. Objectives of this study are to investigate the relation between flow and concentration field by observation at the wake of delta-wing type mixer. At the first stage qualitative measurement of flow field is conducted by flow visualization using laser light sheet in lab. scale wind tunnel. Also we have conducted the quantitative analysis by comparing flow field measurement using LDV with numerical simulation. On the basis of qualitative and quantitative analysis we investigate the dis-tribution of flow and concentration in flow model facility. The results of an experimental and compu-tational examination of the vortex structures shed from delta wing type vortex generator having $40^{\circ}$ angle of attack are presented, The effects of vortex structure on the gas mixing is discussed, too.

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Coal Ash Combustion Simulation for 500-MW Coal-firing Boiler (500MW급 화력발전 보일러의 석탄회 연소 시뮬레이션)

  • Hwang, Min-Young;Jeon, Chung-Hwan;Song, Ju-Hun;Kim, Gyu-Bo;Kim, Seung-Mo;Park, Myung-Suk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.9
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    • pp.939-946
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    • 2011
  • In thermal power generation companies, the recycling of refined ash (LOI < 6%) obtained from a PC-firing furnace is beneficial for the companies, e.g., it can be used for making lightweight aggregates. However, ash having a high LOI, which cannot be reused, is still buried in the ground. To obtain refined ash, the re-burning of high-LOI ash (LOI > 6%) in a PC-firing furnace can be an alternative. In this study, a numerical analysis was performed to demonstrate the effects of ash re-burning. An experimental constant value was decided by TGA (thermo-gravimetric analysis), and a DTF (drop-tube furnace) was used in the experiment for calculating the combustion of ash. On the basis of the trajectory of the moving particles of coal and ash, it was concluded that supplying ash near the burner, which is located high above the ground, is appropriate. On the basis of numerical results, it was concluded that an ash supply rate of 6 ton/h is suitable for combustion, without affecting the PC-firing boiler.

Field study of 5kW class PEMFC system (5kW급 고분자전해질 연료전지 시스템 실증연구)

  • Lee, SooJae;Choi, Dae Hyun;Jun, HeeKwon
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.87.1-87.1
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    • 2011
  • The residential Fuel Cell system has high efficiency of 85% with transferring natural gas to electrical power and heat, directly and it is a friendly environmental new technology in that $CO_2$ emission can reduce 40% compared with conventional power generator and boiler. The residential fuel cell system consists of two main parts which have electrical and hot storage units. The electrical unit contains a fuel processor, a stack, an inverter, a control unit and balance of plant(BOP), and the cogeneration unit has heat exchanger, hot water tank, and auxiliaries. 5kW class fuel process was developed and tested from 2009, it was evaluated for long-term durability and reliability test including with improvement in optimal operation logic. Stack development was crried out through improvement of design and evaluation protocol. Development of system controller was successfully accomplished through strenuous efforts and original control logic was optimized in 5kW class PEMFC system. In addition, we have been focused on development of system process and assembly technology, which bring about excellent improvement of reliability of system. The 5kW class PEMFC system was operated under dynamic conditions for 1,000 hours and it showed a good performance of total efficiency and durability.

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Experimental Study on the Carbonation Properties of Dry Desulfurized Gypsum

  • Seo, Sung Kwan;Kim, Yoo;Chu, Yong Sik;Cho, Hyeong Kyu
    • Journal of the Korean Ceramic Society
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    • v.55 no.1
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    • pp.44-49
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    • 2018
  • The use of fossil fuels is steadily increasing. The thermal power generation industry uses a lot of energy and emits a large amount of greenhouse gases. On the other hand, a desulfurization facility can be installed to remove sulfur content during boiler combustion process of the power plant. Dry desulfurized gypsum generated from dry desulfurization facilities is suitable as a $CO_2$ absorbing material due to the presence of CaO. In this study, the carbonation properties of dry desulfurized gypsum were investigated by carbonizing dry desulfurized gypsum via mixing with water and stirring. As a result of microstructural, XRD and thermal analyses of the carbonized dry desulfurized gypsum, the carbonation age was found to be suitable for 16 h. Dry desulfurized gypsum absorbs about 16% of $CO_2$ per unit weight.

Analysis of High-Temperature Corrosion of Heat Exchanger Tubes in Biomass Circulating Fluidized Bed Boiler (바이오매스 순환유동층 보일러의 열교환기 고온 부식 특성)

  • Yujin Choi;Dal-hee Bae;Doyeon Lee
    • Korean Chemical Engineering Research
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    • v.61 no.3
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    • pp.419-425
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    • 2023
  • This paper presents the research results of analyzing the high-temperature corrosion characteristics of three currently commercialized heat exchanger tube materials under actual operating conditions of a biomass power plant. In order to precisely analyze the high-temperature corrosion characteristics of these materials, a high-temperature corrosion evaluation device was installed in the power plant equipment, which allows for adjusting the surface temperature of the heat exchanger tubes. Experiments were conducted for approximately 300 hours under various temperature and operating conditions. In this study, the commercialized heat exchanger tube materials used were SA213T12, SA213T22, and SA213T91 alloys. In order to objectively analyze the high-temperature corrosion characteristics of each material, an international standard-based process to remove corrosion products was applied to obtain the weight change of the specimens, and the average thickness loss and corrosion rate were derived. Thus, the high-temperature corrosion results for each condition were quantitatively compared and analyzed. In addition, in order to increase the reliability of the high-temperature corrosion evaluation method introduced in this study, the surface and cross-sectional corrosion of the specimens were confirmed by using scanning electron microscopy and energy-dispersive X-ray analysis. Based on these analysis results, it was found that the corrosion resistance of the commercial heat exchanger materials increases as the content of chrome and nickel in the composition increases. Additionally, it was found that the corrosion phenomenon is rapidly accelerated as the surface temperature increases. Finally, the replacement period (lifetime) of the heat exchanger tubes under each condition could be inferred through this study.

The Operational Characteristics of CO2 5 ton/day Absorptive Separation Pilot Plant (이산화탄소 5 ton/day 흡수분리 Pilot Plant 운전 특성)

  • O, Min-Gyu;Park, So-Jin;Han, Keun-Hee;Lee, Jong-Seop;Min, Byoung-Moo
    • Korean Chemical Engineering Research
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    • v.50 no.1
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    • pp.128-134
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    • 2012
  • The pilot scale experiments can handle the flue gas up to 1,000 $Nm^3/hr$ for separation of carbon dioxide included in real flue gas at coal-fired power plant. The operational characteristics was analyzed with the main experimental variables such as flue gas flow rate, absorbent circulation rate using chemical absorbents mono-ethanolamine( MEA) and 2-amino-2-methyl-1-propanol(AMP). The more flue gas flow rate decreased in 100 $m^3/hr$ in the MEA 20 wt% experiments, the more carbon dioxide removal efficiency was increased 6.7% on average. Carbon dioxide removal efficiency was increased approximately 2.8% according to raise of the 1,000 kg/hr absorbent circulation rate. It also was more than 90% at $110^{\circ}C$ of re-boiler temperature. Carbon dioxide removal efficiency of the MEA was higher than that of the AMP. In the MEA(20 wt%) experiment, carbon dioxide removal efficiency(85.5%) was 10% higher than result(75.5%) of ASPEN plus simulation.

Circularity Measurenment of Fly Ash Using Digital Image Processing (디지털 이미지 분석을 이용한 Fly Ash의 원형지수 측정)

  • Lee, Seung-Heun;Kim, Hong-Joo;Bae, Soon-Muk;Lee, Won-Jun;Sakai, Etsuo;Daimon, Masaki
    • Journal of the Korean Ceramic Society
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    • v.39 no.8
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    • pp.735-741
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    • 2002
  • This paper investigates circularity of fly ashes using the digital image processing. Fly ashes directly collect from electrostatic precipitator when the load of conditions of boiler are changed at a coal-fired power plant. Circularity measurement can be accomplished in five steps: ① image acquisition, ② grey image processing, ③ detection the component to measure ④ binary image processing ⑤ feature measurement. The mean circularity of fly ashes is in the range of 0.78 to 0.83. fly ashes collected from the same hopper has similar circularity regardless of the load of boiler and circularity increases as going from the 1st hopper to 3rd one, namely as particle size become finer.