• Title/Summary/Keyword: powder application method

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POSCO's Research and Development works on rare earth reduced NdFeB magnets production process

  • Yuh, Junhan
    • Proceedings of the Korean Magnestics Society Conference
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    • 2013.12a
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    • pp.90-90
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    • 2013
  • Since discovery, NdFeB permanent magnet has replaced application of the conventional magnets rapidly because of its superior physical and mechanical properties. With increasing consumption of power combined with energy resource depletion, energy efficiency is becoming more and more inportant. According to recent reports, almost almost half of the electric power is consumed by motor, and NdFeB magnets which are the core component of the motor play a key role on improving energy efficiency of the devices. In parallel with finding alternatives energy resources, research works improving energy efficiecy have been conducted world wide. Althogh NdFeB magnets usage have been expanded to various applications, key materials such as Nd and Dy, resouces lean heavily on specific area, China. Magnetic industry revently experienced skyrocketing price fluctuatioin of rare earth at around 2008. Chineses government's regulations worsened the situation and arose a necessity to develop methods to minimize rare earth use. In this presentation, POSCO's recent research works on rare earth reduction is presented including novel powder alloying method using nitrate precursors. Also, future R&D plans for rare earth free magnets is briefly introduced as well.

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Durable of Concrete in Snowfall and Cold Regions (적설한랭지역에서 콘크리트의 내구성)

  • Lee, Byung-Duck;Cheong, Hai-Moon;Yun, Byung-Sung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.221-224
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    • 2005
  • In order to traffic safety during winter season, snowfall and cold area has been spread the deicing chemicals, and the spraying amount is increasing every year. Use of deicing chemicals has been and will continue to be a major part of highway snow and ice control methods. Chloride-containing chemicals such as calcium chloride or rock salt are main deicers for the road. Extensive use of chloride deicers is, however, the source of substantial cost penalties due to their corrosive action and acceleration to deterioration concrete structures. Deterioration due to de-icer salt occurs in practice in concrete pavement, dike, barrier and similar structure. This paper reports the results of effect of de-icer salt on durability of concrete structure in winter. To protect concrete structure from damage by de-icer salt in winter, the exposure test was performed using three methods such as increase in design strength upto 35MPa application of granulated blast furnace slag powder, and concrete sealer. Of these, the method of increase in design strength upto 35MPa showed better durability for deterioration by de-icer salt.

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Application of the current-applied pressure-assisted method for anisotropic NdFeB magnets

  • Kim, H. T.;Kim, Y. B.;Kim, H. S.
    • Proceedings of the Korean Magnestics Society Conference
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    • 2000.09a
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    • pp.381-388
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    • 2000
  • By applying Current-applied Pressure-Assisted process, we could obtain full dense isotropic and anisotropic NdFeB magnets from rapidly quenched MQP-A powder. The Nd contents are found to play an important role during the CA-press and CA-deformation process. The (BH)$\sub$max/ of CA-pressed and CA-deformed magnets are 131 kJ/㎥(16.5 MGOe) and 352 kJ/㎥(44.2 MGOe), respectively. The texture of CA-deformed anisotropic NdFeB magnets with thickness reduction was investigated by pole figure, and the (006) texture was increase with the increase of thickness reduction. With the increment in thickness reduction from 50%, 60% to 80%, W$\sub$50/ decreases from 76$\^$$^{\circ}$/, 62.5$\^$$^{\circ}$/ to 17$\^$$^{\circ}$/, respectively.

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Application of the Current-applied Pressure-assisted Method for Anisotropic NdFeB Magnets

  • Kim, H.T.;Kim, Y.B.;Kim, H.S.
    • Journal of Magnetics
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    • v.5 no.4
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    • pp.130-134
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    • 2000
  • Using the current-applied pressure-assisted (CAPk) process, we could obtain fully dense isotropic and anisotropic NdFeB magnets from rapidly quenched MQP-A powder. The Nd content is found to play an important role during the current applied (CA)-pressing and CA-deformation processes. The $(BH)_max$ of CA-pressed and CA-deformed magnets are 131 kJ/$m^3$ (16.5 MGOe) and 352 kJ/$m^3$(44.2 MGOe), respectively. The change in texture of CA-deformed anisotropic NdFeB magnets with thickness reduction was investigated by pole figures and the (006) texture was found to increase with greater thickness reductions. As the thickness reduction increases from 50% to 60% to 80%, $W_50$ (the average angle of the contour with 50% intensity) decreases from $76^\circ$to $62.5^\circ$to $17^\circ$.

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Synthesis of Zinc Ferrite Nanocrystallites using Sonochemical Method (음향화학법을 이용한 아연페라이트 나노입자의 합성)

  • Cho, Jun-Hee;Ko, Sang-Gil;Ahn, Yang-Kyu;Kang, Kun-Uk;An, Dong-Hyun;Choi, Eun-Jung
    • Journal of the Korean Magnetics Society
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    • v.17 no.2
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    • pp.71-75
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    • 2007
  • Ultrasonic irradiation in a solution during the chemical reaction may accelerate the rate of the reaction and the crystallization at low temperature. We have synthesized nanometer sized zinc ferrite particles using chemical co-precipitation technique through a sonochemical method with surfactant such as oleic acid. The thermal behaviour of the zinc ferrite was determined by the thermoanalytical techniques (TGA-DSC). Powder X-ray diffraction measurements show that the samples have the spinel structure. Magnetic properties measurement were performed using a superconducting quantum interference device (SQUID) magnetometer.

Suggestion of separation and recollection method of nano particles from suspension by using ultrasonic atomization (초음파 무화효과를 이용한 현탁액으로부터 나노입자의 분리포집법 제안)

  • Kim, Jihyang;Kim, Jungsoon;Yeom, Jiyeong;Ha, Kanglyeol;Kim, Moojoon
    • The Journal of the Acoustical Society of Korea
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    • v.35 no.6
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    • pp.445-451
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    • 2016
  • It is very important to obtain non-agglomerated nano particle state for practical application of nano technology. In order to improve the functionality of products using nano particles, more precise control of particle size distribution is required in their synthesis process. However, synthesized nano particles are agglomerated easily due to physical and chemical reasons, and it then veils unique properties of the nano particles and causes some troubles in their practical application. In this study, a separation method for nano particles from suspension by using the droplets as the separation space was proposed. Using the suspension of 0.002 wt. % with $TiO_2$ powder, the particle size distribution of nano particles in the recollected suspension was measured. From the results, it was confirmed that it is possible to separate and to recollect the nano particles monodispersed by using the suggested method.

Fine Dust Suppression by Enzyme Induced Carbonate Precipitation: Indoor Experiment and Field Application (EICP에 의한 미세먼지 억제: 실내 실험 및 현장 적용)

  • Song, Jun Young;Ha, Seong Jun;Sim, Youngjong;Jin, Kyu-Nam;Yun, Tae Sup
    • Journal of the Korean Geotechnical Society
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    • v.35 no.10
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    • pp.67-78
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    • 2019
  • The efficiency of suppressing fine dust was evaluated by conducting indoor and field experiments for the ground treated with EICP solution, which is an eco-friendly ground improvement method. In laboratory experiments, the EICP solution was prepared with inexpensive materials for the field applicability, and the optimal mixing ratio and optimal spraying volume of EICP solution were calculated. The optimum amount of calcium carbonate was shown when the ratio of urea/calcium chloride and white powder were 1.5 and 15 g/L, respectively. The optimum spraying amount of the EICP solution was $7L/m^2$ determined by fine dust suppression and cone tip resistance experiments. The spraying of water and EICP solution was conducted at the test-bed where dump trucks pass for the effect of suppressing fine dust of each method. The effective fine dust suppression method can be chosen depending on the situation of the site.

USE OF NEAR INFRARED FOR THE QUANTITATIVE ANALYSES OF BAUXITE

  • Walker, Graham S.;Cirulis, Robyn;Fletcher, Benjimin;Chandrashekar, S.
    • Proceedings of the Korean Society of Near Infrared Spectroscopy Conference
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    • 2001.06a
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    • pp.1171-1171
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    • 2001
  • Quantitative analysis is an important requirement in exploration, mining and processing of minerals. There is an increasing need for the use of quantitative mineralogical data to assist with bore hole logging, deposit delineation, grade control, feed to processing plants and monitoring of solid process residues. Quantitative analysis using X-Ray Powder Diffraction (XRD) requires fine grinding and the addition of a reference material, or the application of Rietveld analysis to XRD patterns to provide accurate analysis of the suite of minerals present. Whilst accurate quantitative data can be obtained in this manner, the method is time consuming and limited to the laboratory. Mid infrared when combined with multivariant analysis has also been used for quantitative analysis. However, factors such as the absorption coefficients and refractive index of the minerals requires special sample preparation and dilution in a dispersive medium, such as KBr to minimize distortion of spectral features. In contrast, the lower intensity of the overtones and combinations of the fundamental vibrations in the near infrared allow direct measurement of virtually any solid without special sample preparation or dilution. Thus Near Infrared Spectroscopy (NIR) has found application for quantitative on-line/in line analysis and control in a range of processing applications which include, moisture control in clay and textile processing, fermentation processes, wheat analysis, gasoline analysis and chemicals and polymers. It is developing rapidly in the mineral exploration industry and has been underpinned by the development of portable NIR spectrometers and spectral libraries of a wide range of minerals. For example, iron ores have been identified and characterized in terms of the individual mineral components using field spectrometers. Data acquisition time of NIR field instruments is of the order of seconds and sample preparation is minimal. Consequently these types of spectrometers have great potential for in-line or on-line application in the minerals industry. To demonstrate the applicability of NIR field spectroscopy for quantitative analysis of minerals, a specific example on the quantification of lateritic bauxites will be presented. It has been shown that the application of Partial Least Squares regression analysis (PLS) to the NIR spectra can be used to quantify chemistry and mineralogy in a range of lateritic bauxites. Important, issues such as sampling, precision, repeatability, and replication which influence the results will be discussed.

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Synthesis of Ultrafine LaAlO$_3$ Powders with Good Sinterability by Self-Sustaining Combustion Method Using (Glycine+Urea) Fuel ((Glycine+Urea) 혼합연료를 이요한 자발착화 연소반응법에 의한 우수한 소결성의 초미분체 LaAlO$_3$ 분말 합성)

  • Nam, H.D.;Choi, W.S.;Lee, B.H.;Park, S.
    • Journal of the Korean Ceramic Society
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    • v.36 no.2
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    • pp.203-209
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    • 1999
  • LaAlO3d single phase used as the butter layer on Si wafer for YBa2Cu3O7-$\delta$ superconductor application were prepared by solid state reaction method and by self-sustaining combustion process. The microstructure and crystallity of synthesiszed LaAlO3 powder studied using scanning electron microscope (SEM) and X-ray diffractometer(XRD), specific surface area and sintering characteristics fo powder were investigated by Brunauer-Emmett-Teller (BET) method and dilatometer respectively. In solid state reaction method, it is difficult to obtain LaAlO3 single phase up to 150$0^{\circ}C$ period. However, in self-sustaining combustion process, it is to easy to do it only $650^{\circ}C$. Based on the results of analysis of dilatometer it is easier to obtain high sintering density (98.87%) in self-sustaining combustion process than in the solid state reaction method. This reason is that the average particle size prepared by self-sustaining combustion process is nano crystal size and has high specific surface are value(56.54 $m^2$/g) compared with that by solid state reaction method. Also, LaAlO3 layer on the Si wafer has been achieved by screen printing and sintering method. Even though the sintering temperature is 130$0^{\circ}C$, the phenomena of silicon out diffusion in LaAlO3/Si interphase are not observed.

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A Study on the Improvement of Skin-affinity and Spreadability in the Pressed Powder using Air Jet Mill Process and Mono-dispersed PMMA (Air Jet Mill 공법과 PMMA의 단분산성이 프레스드 파우더의 밀착성 및 발림성 향상에 대한 연구)

  • Song, Sang Hoon;Hong, Kyong Woo;Han, Jong Seob;Kim, Kyong Seob;Park, Sun Gyoo
    • Journal of the Society of Cosmetic Scientists of Korea
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    • v.43 no.1
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    • pp.61-68
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    • 2017
  • The key quality attributes of the pressed powder, one of base makeup products, are skin-affinity and spreadability. In general, there was a limit to meet skin-affinity and spreadability simultaneously, which are opposite attributes each other. In this study, air jet mill process was tried to satisfy two main properties. Skin-affinity was improved by a wet coating of sericite with a mixture of lauroyl lysine (LL) and sodium cocoyl glutamate (SCG). The application of mono-dispersed polymethyl methacrylate (PMMA) and diphenyl dimethicone/vinyl diphenyl dimethicone/silsesquioxane crosspolymer (DDVDDSC) improved both qualities. Air jet mill process has been mainly applied in the pharmaceutical and food industries, and is a method used for processing powder materials in cosmetic field. In this study, we were able to complete makeup cosmetics with an optimum particle size $6.8{\mu}m$ by combining the air jet mill process at the manufacturing stage. It was confirmed that the Ti element was uniformly distributed throughout the cosmetics by EDS mapping, and that the corners of the tabular grains were rounded by SEM analysis. It is considered that this can provide an effect of improving the spreadability when the cosmetic is applied to the skin by using a makeup tool. LL with excellent skin compatibility and SCG derived from coconut with little skin irritation were wet coated to further enhance the adhesion of sericite. SEM images were analyzed to evaluate effect of the dispersion and uniformity of PMMA on spreadability. With the spherical shapes of similar size, it was found that the spreading effect was further increased when the distribution was homogeneously mono-dispersed. The dispersion and spreadability of PMMA were confirmed by measuring the kinetic friction and optimal content was determined. The silicone rubber powder, DDVDDSC, was confirmed by evaluating the hardness, spreading value, and drop test. Finally, it was found that the dispersion of PMMA and silicone rubber powder affected spreadability. Such makeup cosmetics have excellent stability in drop test while having appropriate hardness, and good stability over time. Taken together, it is concluded that air jet mill process can be utilized as a method to improve skin-affinity and spreadability of the pressed powder.