• 제목/요약/키워드: pouring temperature

검색결과 109건 처리시간 0.026초

Al-Si합금의 수직원심주조시 응고조직의 형성 (Evolution of Solidification Structures of Al-Si Alloys in a Vertical Centrifugal Casting)

  • 장성락;허승호;홍준표
    • 한국주조공학회지
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    • 제20권3호
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    • pp.197-207
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    • 2000
  • Al-Si alloys were solidified in a rotating cylindrical mold by a vertical centrifugal casting process. Under a certain casting condition, there are four distinct zones such as the chill zone, the primary fine columnar zone, the equiaxed zone, and the secondary coarse columnar zone from the mold wall. The columnar-equiaxed transition (CET) and the equiaxed-columnar transition (ECT) were measured as functions of solute content, flow rate (mold velocity), pouring temperature and mold temperature. Within the critical value of solute content, as the flow rate increases, the columnar-equiaxed transition were found, but not the equiaxed-columnar transition. The aspect ratio of the primary columnar zone was more affected by the solute content than the flow rate. However the aspect ratio of the equiaxed zone was more affected by the flow rate than the solute content. The aspect ratio of the secondary columnar zone was affected by both the flow rate and the solute content.

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다이캐스팅법에 의해 제조된 SiC 입자강화 알루미늄합금기 복합재료의 미세조직 및 인장특성 (Microstructure and Tensile Properties of $SiC_p$-reinforced Aluminum Alloy Composites Fabricated by Die Casting Method)

  • 이태원;이지환
    • 한국주조공학회지
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    • 제17권4호
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    • pp.385-392
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    • 1997
  • The main objective of this study is to investigate the microstructure and tensile strength of $SiC_p$/Al alloy composites fabricated by die casting method. Die casting was performed using the preheated mold at the pouring temperature range of $620{\sim}750^{\circ}C$ under the pressure of $1,039 kgf/cm^2$. The low speed and a following high injection speed were 0.4 and 2.1 m/s, respectively. The microstructure of $SiC_p$/Al alloy composites fabricated by die casting method was found to be finer than that of composites fabricated by gravity casting. Also, SiC particulates were homogeneously distributed in refined Al matrix due to rapid solidification. The tensile strength of $SiC_p$/Al alloy composites fabricated by die casting method was found to be varied with cast temperature. The maximun tensile strength of $SiC_p$(10 vol.% and 20 vol.%)/Al alloy composites showed 380 MPa at the cast temperature of $750^{\circ}C$ and 363 MPa at the cast temperature of $700^{\circ}C$, respectively.

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이차전지 수분 제거용 유도가열 양산 시스템 개발에 관한 연구 (A Study on the Development of Induction Heating Mass Production System for Moisture Removal of Secondary Battery)

  • 지완근;김성환;정해영;이석현
    • 한국전기전자재료학회논문지
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    • 제36권1호
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    • pp.42-48
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    • 2023
  • Abstract: In this study, an induction heating system using resonance is developed to remove remaining moisture and contaminations which could be generated during fabricating secondary batteries. This system is composed of power supply and induction coil. Power supply needs an oscillator, zero crossing detection, frequency tracking function, and induction coil needs a dummy coil to obtain a uniform temperature distribution. It is very important to obtain a uniform heating temperature distribution of battery cell case in the induction heating system before pouring electrolyte into battery cell. Experimental results show a temperature distribution deviation of below 1℃ in the external position of battery cell cases. As well, the temperature of battery cell itself shows distribution of 40℃±3℃.

한국과 중국의 한중 콘크리트 표준시방서의 보온양생 규정 비교 (Comparison of Standard Specification for the Curing of Cold Weather between Korea and China)

  • 후윈야오;정준택;임군수;한준희;김종;한민철
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2023년도 가을학술발표대회논문집
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    • pp.131-132
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    • 2023
  • In this paper, standard specification of heat curing section of cold weather concrete between Korea and China were compared. First, Korea concrete specification (KCS 14 20 40) stipulates that the application period is less than 4℃ per day or less than 0℃ per day right after pouring, but in China, the outdoor daily average temperature is less than 5℃ for five consecutive days. This is believed to be due to the difference in temperatures between Korea and China in winter. Next, in the case of Korea, KCS do not show that the concrete temperature in curing should be 5℃ or higher to prevent early frost damage and obtain the minimum required compressive strength. On the other hand, in the case of China, the specificaion does not show that the curing method is selected based on the concrete surface coefficient after considering the outdoor temperature. In addition, in Korea and China regulation, the temperature of the space during thermal curing was shown to be similar.

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범용 구조해석 프로그램의 주물 열변형 해석에의 적용성 (Application of Commercial FEM Code to Coupled Analysis of Casting Deformation)

  • 김기영;김정태;최정길
    • 한국주조공학회지
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    • 제22권4호
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    • pp.192-199
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    • 2002
  • Dimensional defects of castings are mainly due to the stresses and strains caused by a nonuniform temperature distribution and phase transformation during solidification and cooling, and by mechanical constraint between the mold and casting. It is, however, nearly impossible to trace movements of the casting and mold during solidification and cooling by experimental measurements for castings with complex shape. Two and three dimensional deformation analyses of the casting and the mold were performed using commercial finite element code, MARC. It was possible to calculate deformation and temperature distribution in the casting and mold simultaneously. Cooling curves of the casting obtained by calculation were close to that measured in the field since it was possible to treat latent heat evolution of the casting which could be divided into two parts, primary and eutectic parts. Mold bent inward just after pouring due to the temperature gradient across the mold thickness, and mold returned to its previous position with time. Plastic deformation occurred at the part of the casting where solidification was slow.

Effects of Coating Materials on Fluidity and Temperature Loss of Molten Metals from Runner Systems in Full Moulds.

  • Cho, Nam-Don;Kim, Yong-Hyun;Choi, Jung-Kwon
    • 한국주조공학회지
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    • 제10권1호
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    • pp.31-42
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    • 1990
  • The full mould casting process in one of the newly developed techniques which has many advantages. Unbonded sand mould has been prepared for the major mould and $CO^2$ gas mould has been used occasionally for comparison. Patterns were built up with expanded polystyrene and coated with three different materials. Silica, graphite and zircon were used for the coating layer. The effects on fluidity and temperature loss of molten metals were investigated. The molten metals were Al-5% Si alloy, Cu-30% Zn alloy and gray iron of approximately 4.0% of carbon equivalent. Experimental variables were runner section area, superheat, sprue height, coating materials, coating thickness and apparent density of EPS pattern. The effects of coating materials on fluidity and temperature loss of the molten metals during transient pouring are summarized as follows : As runner section area, superheat and sprue height increased, fluidity increased. Temperature loss decreased as runner section area and sprue height increased. However, reversed effects were observed in the case of superheat increment. The coating materials decreased the fluidity of each alloy in the order of silica, graphite and zircon. Zircon brought to the highest temperature loss among the coating materials used. The fluidity increased in the order gray iron, Cu-30% Zn and Al-5% Si alloy while temperature loss in the reverse order. Especially in case of reduced pressure process, the fluidity was increased apparently. Al-5% Si alloy showed the lowest temperature loss among the alloys. The increment of the apparent density of EPS pattern resulted in the fluidity decrease and temperature loss increase. The relation between fluidity and temperature loss of each alloy can be expressed by the following equation within the coating thickness limit of 0.5-1.5㎜. F^*={\frac{a}{T^*-b}}-c$ where, $F^*$ : fluidity in the Full mould, $T^*$ : temperature loss in the mould. a : parameter for full mould. b, c : constants.

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대구시내 종합병원에 입원한 화상환자의 화상원인과 현장에서 취한 응급처치 (Causes of Burn and Emergency Care on the Spot for the Patients Admitted to Three Hospitals in Taegu)

  • 주민;박정한
    • Journal of Preventive Medicine and Public Health
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    • 제21권2호
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    • pp.238-244
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    • 1988
  • This study was conducted to investigate the causes of burn and emergency cares taken on the spot for the burn patient. Study population included 161 burn patients admitted to 2 university hospitals and 1 general hospital in Taegu from November 1, 1987 to April 30, 1988. Patients or guardians were interviewed with a structured questionnare. Out of 161 burn patients 111(68.9%)were males and 50(31.1%) females. Preschool children of 1-4 years old accounted for 29.8% of the total patients. Burns of children under 15 years of age took place at home in 91.0%, while 48.3% of burns of adult (15 years and over)males occurred at the working place, and 68.0% of adult females occurred at the home. Out of total burns occurred at home 39.8% took place at kitchen/dining room and 24.1% in the room. The most common cause of burns in children was the boiling water or hot food (74.3%). In adults the common causes were electrical burn(22.4%), hot water or food(19.0%) and explosion(12.1%) for males, and hot water or food(32.0%) and explosion (20.0%) for females. Common emergency cares for the burn taken on the spot were undressing(64.6%), pouring Soju(liquor)(13.7%), and pouring cold water(5.0%). There were a few cases who applied ash, soy or salt. To prevent burn, it is recommended to remodel the traditional kitchen and coal-briquet hole, to strengthen the safety control of LP Gas and LN Gas supply, to educate the public for the handling method for such gases, to strengthen the occupational safety control, to improve the safety device for the electric wire and socket, and to limit the temperature of hot water at home and public baths.

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고압하에서의 Al-4.5wt.%Cu합금의 응고현상 (Solidification Phenomena of Al-4.5wt.% Cu Alloy under Moderate Pressures)

  • 조인성;홍준표
    • 한국주조공학회지
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    • 제15권2호
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    • pp.156-163
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    • 1995
  • Solidification of aluminum alloys under moderate pressures has been investigated. Interfacial heat transfer coefficient at the casting/mold interface varies with time after pouring the molten metal into the die cavity, and therefore plays an important role in determining solidification sequence. The heat transfer coefficients were evaluated by using an inverse problem method, based on the measured temperature distribution. The calculated heat transfer coefficients were used for solidification simulation in the squeeze casting process. The effects of applied pressure and positions of insulation in the mold have also been investigated on solidification microstructures and on the formation of macrosegregation of Al-4.5wt.%Cu alloys.

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전자교반시스템에서 Sleeve 의 크기가 유동특성과 미세조직에 미치는 영향 (The effect of the primary particle of the A356 Alloy according to different wall thickness of the sleeve of die-casting by electromagnetic stirrer)

  • 고재홍;서판기;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.660-663
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    • 2004
  • Recently in the automotive industries, light and high quality material is strongly required because of emissions regulation issues. In the electromagnetic stirring process, it has many merits that are the exact control ability about material processing and a good point of the protection of environment. In this paper, the morphology of the change of primary Al phase in A356 alloy by electro magnetic stirrer was investigated to obtain the globular structure. The parameters are the current, stirring time, pouring temperature and cooling rate of different wall thickness; 5mm, 15mm, 25mm respectively. By proper selection of the processing parameters, globular primary particles can be obtained by electromagnetic stirrer.

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신속한 생형사(生型砂) 관리(管理)를 위한 기초연구 (A basic study for the rapid green sand control)

  • 김명한;권숙인;강춘식;나달주
    • 한국주조공학회지
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    • 제7권3호
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    • pp.199-206
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    • 1987
  • This paper presents experimental data for the computerization of green sand control. The results can be summarized as follows: 1. To obtain the proper compactability at the mixer, the addtion of moisture is far more efficient than the control of mixing time or addtion of clay. 2. The log R(% clay/% moisture) vs. log compactability curve moves upward as the amount of clay increases and moves downward as the amount of seacoal, dead bentonite or coked seacoal increases. 3. The ratio of dead to initial clay amount or coked to initial seacoal amount is changed according to sand to metal ratio, mainly, and according to pouring temperature, partly, at a shake out time of 12hrs.

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