• Title/Summary/Keyword: pouring temperature

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Investigation of Reinforced Distribution in Fabrication Process of Metal Matrix Composites by Combined Stirring Process (복합교반법에 의한 금속복합재료의 제조공정에 따른 강화재의 분산성 검토)

  • 이동건;강충길
    • Composites Research
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    • v.14 no.5
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    • pp.1-11
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    • 2001
  • The particulates reinforced metal matrix composites(PMMC) have a number of interesting mechanical properties. including high strength and good resistance to wear at high temperature and low thermal expansion. The equipment structure to obtain the homogeneous distribution in composites are proposed for the continuous pouring of reinforcement at the desired temperature. The particulates reinforced metal matrix composites(A357/SiCp) were fabricated by the process of the combined stirring method with the various fabrication process. The combined stirring method to niform distribution of particle is consisted of two stirring force both electro-magnetic stirring generated from induction heating and mechanical stirring with graphite stirrer. PMMC billets were fabricated with the volume fractions ranged from 0% to 20% and particle sizes ranged from 14${\mu}{\textrm}{m}$ to 25${\mu}{\textrm}{m}$. It is important to cont the size of primary $\alpha$-Al solid particles because it could become the cause of the particle pushing or capture phenomena from the fact that secondary dendrite arm spacing size depends on the cooling rate during the solidification in hypoeutectic Al-Si alloy. Therefore, the effect of primary $\alpha$-Al on the reinforcement distribution in matrix alloys has been investigated. The microstructure of PMMC fabracated with various volume fractions(0%, 10%, and 20%) and particle size were observed.

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A Study on the Characteristic of Gas Pore Formation in Lost Foam Casting of Mg alloy;Comparison with Al alloy (마그네슘 합금의 소실모형주조 시 기포형성 특성에 관한 연구;알루미늄 합금과 비교)

  • Shin, Seung-Ryoul;Han, Sang-Won;Lee, Kyong-Whoan
    • Journal of Korea Foundry Society
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    • v.24 no.3
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    • pp.165-174
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    • 2004
  • The pore formation characteristic of Mg alloy during Lost Foam Casting(LFC) was investigated with reduced pressure test and real casting, which was compared with the results of previous work for Al alloy. Cast Mg alloys in LFC had much lower porosities in comparison with those of Al alloys. Also, the proper pouring temperature gave the minimum porosity like Al alloy although it was higher than that of Al alloys due to the worse fluidity of Mg alloy. The pore formation mechanism of Mg alloy in LFC was similar to that of AI alloy but the critical temperature showing the different mechanism is higher than that of Al alloy as much as $30{\sim}50^{\circ}C$. The result that Mg alloy in LFC had the lower porosity comparing with Al alloy was due to the extra solubility of hydrogen gas although the solubility of Al alloy was easily exceeded by the external sources like pyrolyzed polystyrene products. The mold evacuation gave the lower porosity due to the removal of polystyrene pyrolysis products, and reduced shrinkage defects. Also, there was a proper evacuation pressure that gave a porosity of almost 0vol%. But much higher vacuum degree than this proper pressure caused the severe entrapment of polymer pyrolysis products that gave the large porosity.

The effects of addition elements on the formation of the hard spots in High strength brass (고력황동의 Hard Spots형성에 미치는 첨가원소의 영향)

  • Park, Hyun-Sik;Ra, Hyung-Yong
    • Journal of Korea Foundry Society
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    • v.6 no.1
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    • pp.12-19
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    • 1986
  • This study was undertaken to understand the formation mechanism of the hard spots in high strength brass. To investigate the behavior of the hard spots in the isothermal liquid state with varying silicon content, the rapidly quenched specimens were obtained by suctioning the melt into the silica tube and water quenching. To examine the growth process of the hard spots with holding time, the unidirectional solidification technique was used. The results of this study are summarized as follows: 1) With the addition of Fe in order to get the effects of grain refinement in high strength brass, the two different type of Fe-rich phases are occurred, which are defined as dendritic and globular phase. The chemical composition of the globular phase was different from that of the dendritic phase in that the globular phase contained Si. 2) With increasing Si content, the Fe-rich phase had a tendency to form globular phase. 3) As the holding time increased in the liquid state, globular was also prone to coalesce. The further growth of globular phase to large size was due to reducing the interfacial energy. 4) The primary phase of copper alloy was nucleated preferentially on the dendritic phase. It was noticeable that the dendritic phase acted as a grain refiner. However, the agglomerate (hard spots) which was composed of the globular phase decreased the mechanical properties of high strength brass. 5) Once the hard spots formed in the high strength brass casting, it was very difficult to remove them. This is due to the fact that their meting temperature is higher than the pouring temperature of high strength brass.

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The Influences of Additives and Curing Temperature on the Expansion Pressure of Calcium Oxide Hydration (생석회의 팽창압 발현에 미치는 첨가제 및 양생온도의 영향)

  • Kim, Won-Ki;Soh, Jeong-Soeb;Kim, Hoon-Sang;Kim, Hong-Joo;Lee, Won-Jun;Shin, Jin-Ho
    • Journal of the Korean Ceramic Society
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    • v.44 no.9
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    • pp.529-535
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    • 2007
  • Calcium oxide has been used as a demolition agent in fracturing rocks and old concrete structures, etc. With the agent, demolition work can be done in safety without a noise, vibration and any other pollution, since high expansive pressure is obtained gradually by only mixing the agents with water and pouring the slurry into boreholes. But application of the non-explosive demolition agent is a time-consuming job, especially in winter. Essentially, this problem is related to the reaction rate of calcium oxide with water. This study examines the influence of additives such as cement and anhydrite on expansion pressure of calcium oxide at different curing temperatures. The expansion pressure of calcium oxide began to increase steadily with the rise of the curing temperature. When mixing calcium oxide alone with water, blown-out shot occurred. But as additives were added to calcium oxide, the reaction of calcium oxide delayed and the expansion pressure showed gradual increment. Especially, anhydrite showed a superior delaying effect than cement on the reaction of calcium oxide.

The Effect of Grain Refinement on Fluidity of Al-4.8%CU-0.6%Mn Alloy (입자미세화가 Al-4.8%Cu-0.6%Mn 합금의 유동도에 미치는 영향)

  • Kwon, Young-Dong;Lee, Zin-Hyoung;Kim, Kyoung-Hyun
    • Journal of Korea Foundry Society
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    • v.22 no.3
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    • pp.109-113
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    • 2002
  • A good fluidity of high strength Al-alloys is required to cast thin wall castings needed to reduce the weight of cast parts. The fluidity, measured as the length to which the metal flows in a standard channel, is affected by many factors, such as the pouring temperature, solidification type of the alloy, the channel thickness, melt head, mold materials and temperature, coating etc. Therefore the experimentally measured fluidity scatters very much and makes it difficult to estimate the fluidity of a melt with a few measurements. The effect of Ti content and grain refinement on the fluidity of high strength aluminum alloy was investigated with a test casting with 8 thin flow channels to reduce the scattering of the fluidity results. The fluidity of Al-4.8%Cu-0.6%Mn Al-6.2%Zn-1.6%Mg-1.0%Cu and well-known commercial aluminum alloy, A356 was tested. Initial content of Ti was varied from 0 to 0.2wt% and Al-5Ti-B master alloy was added for grain refinement. The flow length varied linearly with superheat. By adding Ti and Al-5Ti-B, the fluidity increased. The grain size decreased by adding grain refiner at the same time. The fluidity depended on the degree of grain refinement. The fluidity of the alloy solidifying in mushy type is improved by grain refinement, because grain refinement increases the solid fraction at the time of flow stoppage.

Optimization of Optical Performance of Colorless and Transparent Polyimide Film for Flexible Display using Design of Experiment (실험계획법을 이용한 유연 디스플레이용 무색 투명 폴리이미드 필름의 광학 성능 최적화)

  • Jo, Dawoon;Yu, Yeon-Soo;Nam, Hee-Eun;Chang, Jin-Hae;Oh, Chung-Seog
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.1
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    • pp.79-84
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    • 2022
  • As various flexible display products are released, the demand for high-performance colorless and transparent polyimide (CPI) film is continuously increasing. The primary purpose of this study is to establish a systematic procedure for optimizing the optical performance of CPI films by applying the response surface method. After selecting three key factors (monomer type, stirring time for varnish synthesis, and maximum temperature of vacuum furnace for film production) affecting optical performance based on experiences and references, CPI films were manufactured according to the experimental sequence designed by the central composite design, and then the yellowness index (YI) and optical transmittance (Tr) of the films were measured. When producing a CPI film by pouring varnish into a petri dish, the change in optical properties according to thickness should be considered, and there was a meaningful linear relationship between YI and Tr. The species of monomer and the maximum temperature were the critical factors that had an influence on YI and Tr, respectively. It is expected that the procedure proposed in this study can serve as a starting point for CPI film optimization studies considering the other factors that were not considered and responses such as thermal properties.

Prevention of Early Frost Damage of the Concrete under Severely Low Temperature according to Heat Curingmethods (극저온 조건에서 보온양생 방법 변화에 따른 콘크리트의 초기동해 방지)

  • Han, min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.1
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    • pp.67-76
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    • 2016
  • Concrete exposed to severely low temperature below $-20^{\circ}C$ should be provided with proper heat supplying curing to protect the concrete from early frost damage at the time of pouring.meanwhile, so far, effective heat curingmethods of the concrete under severely low temperature are not well established in Korea. For this reason, the objective of this paper is to provide effective heat curingmethod of concrete exposed to severely low temperature to protect early frost damage by varying the combination of heat curingmaterial combinations. Temperature history,maturity development and core strength results are investigated. Fourmock-up specimens simulating slab, wall and column were prepared and heat insulation, heat supplying and both were applied. Test results indicate that the combination of quadruple layer bubble sheet(4BS) and embedding of heating cable has desirable performance for a slab, and heat supplying curing inside heat enclosure and heat generationmat also shows desirable performance for a wall, and for a column, use of EPS heat insulation has proper performance against early frost damage, which reaches $45^{\circ}D{\cdot}D$ and helps the concretemaintain above $0^{\circ}C$ within 3 days. Themethodsmentioned above are believed to be optimum protection from early frost damage of the concrete under $-20^{\circ}C$.

Field Application of the Difference of Setting Time of Improving Super Retarding Agent of Foundation Mat Mass Concrete (기초매트 매스 콘크리트의 초지연제를 활용한 응결시간차공법의 현장적용)

  • Noh, Sang-Kyun;Baek, Dae-Hyun;Kwon, Hae-Won;Bae, Yeoun-Ki;Chung, Sung-Jin;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.57-60
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    • 2008
  • According to the recent tendency that the buildings in the downtown concerning rising land prices and efficient use of building are gradually Manhattanized mainly the grand scaled residential buildings, structure of the buildings relates to safety and so the very thick mat concrete is selected as the foundation of architectures. Because mat concretes can not be simultaneously pour in a great quantity due to the circumstance at the field, not only the questions on the unification between the concretes pour on the upper layer and the lower layer are presented but also the cracks by the internal force from the difference of hydration exothermic period are occurred because of the time lag. Thus, this study checked the efficiency to apply "The hydration heat controlling method of mass concrete for horizontal partition pouring construction" to the skyscraper sites under construction at Haiundai in Busan. After applying this method, the result of observation that the cracks by hydration heat in all over the placement surface did never be founded. Also, in case of the economic analysis that the hydration heat reduction method using super retarding agent by difference of setting time is approximately 80% cheaper than the hydration heat reduction method by pipe cooling in the construction expenses.

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Environmental Factors Favoring the Disease Development and Chemical Control of Clubroot(Plasmodiophora brassicae) in Chinese Cabbage (배추 무사마귀병(Plasmodiophora brassicae)의 발병유인 및 약제방제)

  • Oh, Jeung-Haing;Cho, Jang-Hwan;Kim, Bong-Gu;Chae, Je-Chun;Chung, Gil-Ung;Hwang, Chul-Ho;Kim, Doo-Wook
    • Korean Journal Plant Pathology
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    • v.13 no.4
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    • pp.244-247
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    • 1997
  • The experiment was conducted to obtain a basic information on the enviroumental factors favoring the disease development and chemical control of clubroot in chinese cabbage. The inoculation by insertion of infested soil was the most effective for the disease development as compared to the other inoculation methods such as pouring the spore suspension into soil and dipping roots into the spore suspension. On the environmental factors favoring the clubroot development, optimum slil pH and soil temperature were pH 5-6 and $20{\sim}30^{\circ}C$, respectvely. The combination of soil treatment and seed coating treatment was more effective than each single treatment in the chemical control of clubroot by 0.5% of fluazinam dust.

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Analytical Study on the Fire Resistance of SC Composite Column (SC 합성기둥의 내화성능에 대한 해석연구)

  • Lim, Yoon Hee;Kang, Seong Deok;Oh, Myoung Ho;Kim, Myeong Han;Kim, Sang Dae
    • Journal of Korean Society of Steel Construction
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    • v.19 no.3
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    • pp.335-344
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    • 2007
  • The steel-concrete composite column (i.e., the SC composite column) supports large-gravity loads and simplifies the installation and removal of the work in pouring the concrete. The column takes advantage of the in-plant prefabrication of steel, the speed of erection of a steel structure, and the fire resistance of steel. This paper presents the results of a parametric study using heat transfer analysis and a P-M interaction curve, and compares these results with the experimental results to check the accuracy of the proposed parametric studies. The parametric studies, such as the study of the concrete ratio of an area and the fire protection thickness, provide information on the fire resistance of SC composite columns.