• Title/Summary/Keyword: porous bearing

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Influences of heating processes on properties and microstructure of porous CeO2 beads as a surrogate for nuclear fuels fabricated by a microfluidic sol-gel process

  • Song, Tong;Guo, Lin;Chen, Ming;Chang, Zhen-Qi
    • Nuclear Engineering and Technology
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    • v.51 no.1
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    • pp.257-262
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    • 2019
  • The control of microstructure is critical for the porous fuel particles used for infiltrating actinide nuclides. This study concerns the effect of heating processes on properties and microstructure of the fuel particles. The uniform gel precursor beads were synthesized by a microfluidic sol-gel process and then the porous $CeO_2$ microspheres, as a surrogate for the ceramic nuclear fuel particles, were obtained by heating treatment of the gel precursors. The fabricated $CeO_2$ microspheres have a narrow size distribution and good sphericity due to the feature of microfluidics. The effects of heating processes parameters, such as heating mode and peak temperatures on the properties of microspheres were studied in detail. An optimized heating mode and the peak temperature of $650^{\circ}C$ were selected to produce porous $CeO_2$ microspheres. The optimized heating mode can avoid the appearance of broken or crack microspheres in the heating process, and as-prepared porous microspheres were of suitable pore size distribution and pore volume for loading minor actinide (MA) solution by an infiltration method that is used for fabrication of MA-bearing nuclear fuel beads. After the infiltration process, $1000^{\circ}C$ was selected as the final temperature to improve the compressive strength of microspheres.

Experimental Investigation of Porous Bearings Under Different Lubricant and Lubricating Conditions

  • Durak, Ertugrul
    • Journal of Mechanical Science and Technology
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    • v.17 no.9
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    • pp.1276-1286
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    • 2003
  • The performance of porous bearing under different lubricants and lubricating conditions was experimentally investigated in this study. In order to carry out the experiments, a new test rig was designed to determine the tribological properties of based sintered bronze journal bearings that were manufactured by powder metallurgy (P/M) techniques. To determine the effects of lubricating conditions with and without oil supplement (OS) on the tribological characteristics of these bearings under static loading and periodic loadings, some experiments were carried out using different lubricants. In the tests, pure base oil (SAE 20W50), two fully formulated commercial engine oils (SAE20W50) and lubricating oils with commercial additive concentration ratio of 3% were used. The worn surfaces of test bearings were examined using optical microscopy. Experimental results showed that the change in friction coefficient was more stable and in smaller magnitude under static loading than that of periodic loading. In addition, the friction coefficient and the wear rate conducted with base oil resulted in higher values than those of fully formulated oils with and without OS lubricating conditions. The experimental results obtained in this study indicated that the correct selection of lubricant and suitable running conditions were very important on the tribological characteristics of porous bearings.

Friction and Wear Properties of Cu and Fe-based P/M Bearing Materials

  • Tufekci Kenan;Kurbanoglu Cahit;Durak Ertugrul;Tunay R. Fatih
    • Journal of Mechanical Science and Technology
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    • v.20 no.4
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    • pp.513-521
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    • 2006
  • The performances of porous bearings under different operating conditions were experimentally investigated in this study. Material groups studied are 90%Cu + 10%Sn bronze and 1%C + % balance Fe iron-based self-lubricating P/M bearings at constant (85%) density. In the experiments, the variation of the coefficient of friction and wear ratio of those two different group materials for different sliding speeds, loads, and temperatures were investigated. As a result, the variation of the friction coefficient-temperature for both constant load, and constant sliding speed, friction coefficient-average bearing pressure, PV-wear loss and temperature-wear loss curves were plotted and compared with each other for two materials, separately. The test results showed that Cu-based bearings have better friction and wear properties than Fe-based bearings.

Dehydration by Electro-osmosis on Ceramic Body (Electro-osmosis에 의한 Dehydration)

  • Han, Sang-Mok
    • Journal of Industrial Technology
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    • v.4
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    • pp.43-46
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    • 1984
  • In process of water removing safely from plastic clay, an electric field applied to a wet, porous solid such as day usually causes the rapid dehydration. The water-bearing positive ions move to negative electrode under the d. c. electrical stress or field. Therefore application of electro-osmosis to wet clay could include drying thick and large-scale ceramic body quickly and evenly. The d. c. power supply unit to 60 volts is necessary for safe practice. Also wider contact area and shorter distance between electrodes accelerate effectively the removal of water.

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Experimental Study of the Changing Characteristics of Geocell with Load Carrying capacity (지오셀 특성 변화에 따른 하중지지력 연구)

  • Hong, Seungrok;Choi, Jinwook;Yoo, Chungsik;Lee, Daeyoung;Lee, Suhyung;Yoo, Inkyoon
    • Journal of the Korean Geosynthetics Society
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    • v.12 no.3
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    • pp.1-13
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    • 2013
  • This paper presents the results of a laboratory investigation of the porous pavement substructure effect when reinforced with geocell. In order to analyze load carrying capacity of Geocell, a series of 9 reduced-scale laboratory tests was performed, changing the type, thickness, diameter of Geocell. The results of the analyses indicated that the bearing capacity of the reinforced Geocell increases much more than the non-reinforced Geocell and load carrying capacity was considered to be insignificant according to the type of Geocell. It was also found that the most supportive effects appeared as 30 cm in diameter and 1.8mm in thickness.

Nondestructive Evaluation of the Defects in Composite-sintered Bushes Using Ultrasonics

  • Im, Kwang-Hee;Kim, Ki-Youl;Shin, Ki-Taek;Lee, Han-Hee;Jung, Il-Woong;Kang, To;Cho, Hyun-Joon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.1013-1017
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    • 2012
  • Advanced composite-sintered bushings are widely utilized in the areas of excavators and injection molding machines as a journal bearing. Since the bearings are mainly used under high loads, service life should be long and the stored oil of inner bushings has to be continually fed into the bearing. The composite-sintered bushings are consisted of the two different materials; outer steel materials and inner porous sintered materials respectively. High temperature diffusion bonding has been applied for holding the both materials of the bushing together. Therefore, it is very important that the bonding reliability has to be assured and evaluated in manufacturing process. Finite element method (FEM) is performed in order to evaluate the minimum allowable flaw sizes that are possibly generated in the composite-sintered bushings. Additionally, the composite-sintered bushings were undergone ultrasonic C-scan tests to find out the size of inherent flaws through artificially simulated UT signal analysis.

Development of a Numerical Simulator for Methane-hydrate Production (메탄 하이드레이트 생산 묘사를 위한 수치도구의 개발)

  • Shin, Hosung
    • Journal of the Korean Geotechnical Society
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    • v.30 no.9
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    • pp.67-75
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    • 2014
  • Methane gas hydrate which is considered energy source for the next generation has an urgent need to develop reliable numerical simulator for coupled THM phenomena in the porous media, to minimize problems arising during the production and optimize production procedures. International collaborations to improve previous numerical codes are in progress, but they still have mismatch in the predicted value and unstable convergence. In this paper, FEM code for fully coupled THM phenomena is developed to analyze methane hydrate dissociation in the porous media. Coupled partial differential equations are derived from four mass balance equations (methane hydrate, soil, water, and hydrate gas), energy balance equation, and force equilibrium equation. Five main variables (displacement, gas saturation, fluid pressure, temperature, and hydrate saturation) are chosen to give higher numerical convergence through trial combinations of variables, and they can analyze the whole region of a phase change in hydrate bearing porous media. The kinetic model is used to predict dissociation of methane hydrate. Developed THM FEM code is applied to the comparative study on a Masuda's laboratory experiment for the hydrate production, and verified for the stability and convergence.

Load Carrying Capacity of Geosynthetic Reinforced Railway Subgrade Under Cyclic Load (토목섬유 보강재로 보강된 철도 노반의 반복하중 하중지지력 연구)

  • Hong, SeungRok;Cho, Yungyu;Choi, JungHyuk;Jeong, Yongjun;Yoo, ChungSik
    • Journal of the Korean Geosynthetics Society
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    • v.12 no.4
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    • pp.109-121
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    • 2013
  • This paper studied the characteristics of bearing capacity of railway reinforced with geosynthetic against repetitive loading of train. The railway that was based on the porous pavement substructure ground and reinforced with geosynthetic was copied. In order to analyze load carrying capacity of geosynthetic, we have had 3cases experiments - in the first case, the ground was non reinforced, second case was reinforced geocell and last case was reinforced geogrid - and all of them were reduced-scale laboratory tests. The results of the analyses indicated that the bearing capacity of the reinforced geogrid increases much more than the reinforced geocell. Residual deformation of the initial cyclic load was larger than the secondary cyclic loads.

HVOF spray coating of WC-metal powder for the improvement of friction, wear and corrosion resistance of magnetic bearing shaft material of turbo blower (터보불로워 용 회전체 주축 소재의 마찰, 마모 및 부식 저항 향상을 위한 WC-metal 분말의 초고속화염용사코팅)

  • Joo, Y.K.;Yoon, J.H.;Cho, T.Y.;Chun, H.G.
    • Corrosion Science and Technology
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    • v.12 no.1
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    • pp.7-11
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    • 2013
  • High velocity oxy-fuel (HVOF) spray coating of WC-metal powder (powder) was carried out to improve the resistances of friction, wear and corrosion of magnetic bearing shaft material Inconel718 (In718) of turbo blower. A micron sized WC-metal powder (86.5% WC, 9.5% Co 4% Cr) was coated onto In718 surface using HVOF thermal spraying. During the spraying, the binder metals and alloy such as Co, Cr and Co-Cr alloy were molten and a small portion of WC particles were partially decomposed to $W_2C$ and free carbon at above its decomposition temperature of $1250^{\circ}C$. The free carbon and excessively sprayed oxygen formed carbon oxide gases, resulting a porous coating of porosity of $2.2{\pm}0.3%$. The surface hardness of substrate increased approximately three times from 400 Hv of In718 to $1260{\pm}30Hv$ of the coating The friction coefficients of the coating were approximately $0.33{\pm}0.03$ at $25^{\circ}C$ and $0.26{\pm}0.03$ at $450^{\circ}C$. These values were smaller than those of In718 substrate at both temperatures due to the lubrication from the free carbon and the cobalt oxide debris. The corrosion resistance of the coating was higher than that of In718 both in salt water of 3.5% NaCl and acid of 1 M HCl solutions, on the contrary, it was lower in base solution of 1 M NaOH. According to this study, the HVOF WC-metal powder coating is recommended for the durability improvement of magnetic bearing shaft of turbo blower.

Study of Ground Reinforced Effect using the Porous Geocell (다공성 지오셀을 이용한 지반 보강효과에 관한 연구)

  • Shin, Eun-Chul;Kim, Sung-Hwan;Kim, Young-Jin
    • Journal of the Korean Geosynthetics Society
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    • v.8 no.1
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    • pp.33-40
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    • 2009
  • The laboratory tests and field plate load test were carried out to evaluate the reinforcement effect of geocell for road construction. The geocell-reinforced subgrade shows the increment of cohesion and friction angle with comparison of non-reinforced subgrade. In addition, the field plate load test was performed on the geocell-reinforced subgrade to estimate the bearing capacity of soil. The direct shear test was conducted with utilizing a large-scale shear box to evaluate the internal soil friction angle with geocell reinforcement. The number of cells in the geocell system is varied to investigate the effect of soil reinforcement. The theoretical bearing capacity of subgrade soil with and without geocell reinforcement was estimated by using the soil internal friction angle. The field plate load tests were also conducted to estimate the bearing capacity with geocell reinforcement. It is found out that the bearing capacity of geocell-reinforced subgrade gives 2 times higher value than that of unreinforced subgrade soil. The settlement and the distribution of deformation were also estimated by using the finite element method. The magnitude of settlements on the geocell-reinforced subgrade and unreinforced subgrade are 6.8cm and 1.2cm, respectively.

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