• Title/Summary/Keyword: porcelain fracture

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Stress Simulation on Suspended Porcelain Insulators with Cement Displacement

  • Han S. W.;Cho H. G.;Park G. H.;Lee D. I.;Choi I. H;Kim T. Y.
    • Transactions on Electrical and Electronic Materials
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    • v.4 no.3
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    • pp.19-24
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    • 2003
  • The experimental and simulation study of insulator failure by cement growth on suspended insulators (16,500kgf) for transmission line was discussed. To get more practical and analytic calculation results, the advanced program was used. This analysis tool was possible to calculate stress behaviors with mechanical loading when cement displacement happened. From simulation results, the. cement displacement changed with linear according to temperature. The shear stress was about $7 kgf/mm^2$ at $0.07\%$ displacement provided from $200^{\circ}C$, then it could be seen that the cement would be fractured even if $0.07\%$ displacement acted, because the cement had about $7-9 kgf/mm^2$ flexure strength. The curve patterns of shear stress with the increase of mechanical loading were changed at $0.02\%$ as a turning point, when the cement displacement was over $0.02\%$ the shear stresses decreased reversely with the increase of mechanical loading. From analysis on porcelain body it was known that there were enough margin to protect the fracture of porcelain body before the cement

Study on Performance and Aging Test of Porcelain Insulators for Transmission Line (송전용 자기재 애자의 성능평가 및 가속열화시험)

  • 한세원;조한구;박기호;이동일;최인혁
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.9
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    • pp.842-850
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    • 2003
  • The suspension insulators are subjected to harsh environments in service for a long time. The long-term reliability of tile insulators is required for both mechanical and electrical performances. This study describes some basic performance tests and accelerated aging test by cool-heat cycling methods and thermal mechanical performance test methods on alumina porcelain insulators (new and aged) used for transmission line in KOREA. There was no fail in electrical and mechanical performance tests such as a high voltage strength, a flashover voltage, and an impact strength in all samples. But in the case of accelerating aging tests which have above 9$0^{\circ}C$ temperature gradient, fracture phenomena was happened by a thermal shock in tile aged sample(sample A) with low alumina porcelain body. It was indicated that sample A was more severely aged than other samples. According to results of HRB test and microstructural analysis, it was reasoned that insulator bodies with the matrix reinforced with alumina crystalline phase have advantages over the suppression of crack advance. And cool-heat aging and mechanical thermal ageing tests shows that a temperature gradient is more effective to accelerating than a cycling number.

An Experimental study on the bond strength according to the surface treatment of metal alloy for porcelain fused metal crown (-금속(金屬) 표면처리방법(表面處理方法)에 따른 비귀금속합금(非貴金屬合金)과 도재(陶材)와의 결합강도(結合强度)에 관(關)한 실험적(實驗的) 연구(硏究)-)

  • Chung, In-Sung
    • Journal of Technologic Dentistry
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    • v.11 no.1
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    • pp.83-88
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    • 1989
  • This investigation was performed to evaluate the effect of four different preteatment techniques on the bond strength of porcelain to non-precious metal alloy. Samples of total of 40 were divided into 4 groups according to the 4 variables which included the 50$\mu$alumina oxide air abrasion, method, the as retention bead method, the L-retention bead method, the Etching method. The completed metal-porcelain samples were compressed in Instron loading machine until gross fracture occured to examine the effect of the complex variables on the bond strength of porcelain to non precious metal alloy. The result obtained were as follows : 1. The difference of bond strength according to four different pretreatment techniques was statistically significant(p<0.01). 2. The difference of bond strength between the ss-retention bead method and the L-retention bead method was not significant statistically(p>0.05) 3. The difference of bond strength between the retention bead method and the etching method was statistically significant(p<0.01). 4. The difference of bond strength between the retention bead method and the 50$\mu$alumina oxide air abrasion method was statistically significant(p<0.01). 5. The difference of bond strength between the etching method and the 50$\mu$alumina oxide air abrasion method was statistically significant(p<0.01).

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Fracture Strength of All-Ceramic 3-Unit Fixed Partial Dentures Manufactured by CAD/CAM and Copy-Milling Systems (CAD/CAM 및 카피밀링 시스템을 이용하여 제작한 구치부 3-유닛 고정성 국소의치의 파절강도)

  • Kang, Hoo-Won;Kim, Hee-Jin;Kim, Jang-Ju;Ko, Myung-Won
    • Journal of Technologic Dentistry
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    • v.34 no.2
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    • pp.95-103
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    • 2012
  • Purpose: Fracture strength of all-ceramic 3-unit fixed partial dentures manufactured by CAD/CAM and copy-milling systems were evaluated. Methods: Zirconia cores were made by milling the pre-sintered zirconia block by CAD/CAM or copy milling method followed by subsequent sintering. By building-up the corresponding porcelains on the core, all-ceramic bridges were fabricated, and those were evaluated in comparison with PFM fixed partial denture. Results: During the flexural test of the 3-unit PFM bridge, the porcelain started to chip or break at 507.28(${\pm}62.82$)kgf and the metal framework did not break until the maximum load level of 800kgf which was set in the testing instrument of this study. However, among all-ceramic restoration test groups, Everest(EV) group showed a peeling off or breakage of the porcelain from 365.64(${\pm}64.96$)kgf and the core was broken at 491.77(${\pm}55.62$)kgf. Those values of Zirkonzahn(ZR) were 431.03(${\pm}58.47$)kgf and 602.74(${\pm}48.44$)kgf, respectively. The break strength of the porcelain of PFM(PM) group was significantly higher than that of EV (p<0.05) group and there was no significant difference when comparing to that of ZR (p>0.05). ZR group showed higher break strength than that of EV group however there was no significant difference (p>0.05). The break strength of cores were in the increasing order of EV < ZR < PM (p<0.05). Conclusion: We could find that even though the PM group fractured at much higher value than all-ceramic cores, the breakage values of the porcelain of PM group with crack formation or delamination, which will be regarded as clinical failure, was significantly higher than that of EV group and not significantly higher than that of ZR group at p-values of 0.05. The break strength of ZR group was higher than that of EV group at an insignificant level(p>0.05).

THE BOND CHARACTERISTICS OF PORCELAIN FUSED BY TITANIUM SURFACE MODIFICATION (타이타늄의 표면개질에 따른 도재 결합 특성)

  • Choi, Taek-Huw;Park, Sang-Won;Vang, Mong-Sook;Yang, Hong-So;Park, Ha-Ok;Lim, Hyun-Pil;Oh, Gye-Jeong;Kim, Hyun-Seung;Lee, Kwang-Min;Lee, Kyung-Ku
    • The Journal of Korean Academy of Prosthodontics
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    • v.45 no.2
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    • pp.169-181
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    • 2007
  • Statement of problem: Titanium is well known as a proper metal for the dental restorations, because it has an excellent biocompatibility, resistance to corrosion, and mechanical property. However, adhesion between titanium and dental porcelains is related to the diffusion of oxygen to the reaction layers formed on cast-titanium surfaces during porcelain firing and those oxidized layers make the adhesion difficult to be formed. Many studies using mechanical, chemical and physical methods to enhance the titanium-ceramic adhesion have been actively performed. Purpose: This study meant to comparatively analyse the adhesion characteristics depending on different titanium surface coatings after coating the casts and wrought titanium surfaces with Au and TiN. Material and method: In this study, the titanium specimens (CP-Ti, Grade 2, Kobe still Co. Japan) were categorized into cast and wrought titanium. The wrought titanium was cast by using the MgO-based investment(Selevest CB, Selec). The cast and wrought titanium were treated with Au coating($ParaOne^{(R)}$., Gold Ion Sputter, Model PS-1200) and TiN coating(ATEC system, Korea) and the ultra low fusing dental porcelain was fused and fired onto the samples. Biaxial flection test was done on the fired samples and the porcelain was separated. The adhesion characteristics of porcelain and titanium after firing and the specimen surfaces before and after the porcelain fracture test were observed with SEM. The atomic percent of Si on all sample surfaces was comparatively analysed by EDS. In addition, the constituents of specimen surface layers after the porcelain fracture and the formed compound were evaluated by X-ray diffraction diagnosis. Result: The results of this study were obtained as follows : 1. The surface characteristics of cast and wrought titanium after surface treatment(Au, TiN, $Al_2O_3$ sandblasting) were similar and each cast and wrought titanium showed similar bonding characteristics. 2. Before and after the biaxial flection test, the highest atomic weight change of Si component was found in $Al_2O_3$ sandblasted wrought titanium(28.6at.% $\rightarrow$ 8.3at.%). On the other hand, the least change was seen in Au-Pd-In alloy(24.5at.% $\rightarrow$ 9.1at.%). 3. Much amount of Si components was uniformly distributed in Au and TiN coated titanium, but less amount of Si's was unevenly dispersed on Al2O3 sandblasting surfaces. 4. In X-ray diffraction diagnosis after porcelain debonding, we could see $Au_2Ti$ compound and TiN coating layers on Au and TiN coated surfaces and $TiO_2$, typical oxide of titanium, on all titanium surfaces. 5. Debonding of porcelain on cast and wrought titanium surface after the biaxial flection is considered as a result of adhesion deterioration between coating layers and titanium surfaces. We found that there are both adhesive failure and cohesive failure at the same time. Conclusion: These results showed that the titanium-ceramic adhesion could be improved by coating cast and wrought titanium surfaces with Au and TiN when making porcelain fused to metal crowns. In order to use porcelain fused to titanium clinically, it is considered that coating technique to enhance the bonding strength between coating kKlayers and titanium surfaces should be developed first.

Effect of the Physical Property of Insulator on the Slurry Stability (슬러리의 안정화가 애자의 물리적 특성에 미치는 영향)

  • 안용호;최연규;송병기;한병성
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.14 no.12
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    • pp.979-986
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    • 2001
  • This paper was researched the effect of slurry stability on the mechanical and electrical property of the porcelain insulator with various raw materials such as feldspar, quartz, clay and l7wt% alumina. The slurry was fabricated after ball milling the mixed raw materials. Green compacts were made by the extrusion and were sintered at 1300$\^{C}$ for 60min in the tunnel kiln. All of the specimens were densified 96% of the theoretical density. The 3-point flexural strength($\sigma$$\_$B/) of the specimen stabilized slurry pH 7.8 was 1650 k9/㎠ and the vickers hardness(Hv) and the fracture toughness(K$\_$IC/) were 27.5 GPa and 2.2 MPa$.$m$\^$$\sfrac{1}{2}$/, respectively. The mechanical properties of the specimen stabilized slurry PH 9.3 were 1716 kg/㎠($\sigma$$\_$B/), 27.6 GPa(Hv) and 3.0 MPa$.$m$\^$$\sfrac{1}{2}$/(K$\_$IC/), respectively. The dielectric strength was increased from 8.3kV/mm to 13.2kV/mm as the increase of the slurry pH from 7.8 to 9.3. Therefore the physical properties of the specimen stabilized slurry pH 9.3 were improved.

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A STUDY ON THE BOND STRENGTH BETWEEN REUSED DENTAL ALLOYS AND PORCELAIN (치과 도재용 금속의 재사용에 따른 금속과 도재간의 결합 강도에 관한 연구)

  • Kim, In;Yang, Hong-So
    • The Journal of Korean Academy of Prosthodontics
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    • v.31 no.2
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    • pp.181-190
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    • 1993
  • The purpose of this study was to evaluate the effect of shear bond strength between various percentage of reused dental ceramic alloys and porcelain. One hundred specimens were made of one semiprecious alloy and three nonprecious alloys. Each alloy group was subdevided into five groups according to the additional precentage of new alloy. Group I specimens were made of 100% new alloy and served as the control of the investigation. Group II specimens were made of once-cast alloy with 75% new alloy. Group III specimens were made of once-cast alloy with 50% new alloy. Group IV specimens were made of once-cast alloy with 25% new alloy. Group V specimens were made of 100% recast alloy. Five specimens were made for each group of the alloy combinations. The test specimens were prepared by firing porcelain doughnuts on the alloy rod surface, and invested in dental stone. Bond strengths were measured by Instron universal testing machine at a crosshead speed of 0.5mm/min. The fractured surface of metal specimens were examined under the scanning electron microscope. The obtained results were as follows : 1. The shear bond strength of Albabond showed no significant difference between control group and reused alloy group. 2. The shear bond strength of reused alloy groups of nonprecious alloys were lower than that of control groups. 3. The shear bond strength between porcelain and metal in semiprecious alloy was higher than in nonprecious alloys 4. In nonprecious alloys. Rexillium III showed the highest bond strength value and Excelalloy showed the lowest shear bond strength value. 5. Regardless of the type of alloys and additional proportion of new alloys, scanning electron microscope photographs of the fracture surface between alloy and porcelain revealed simillar semiprecious alloy and nonprecious alloys.

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THE FRACTURE RESISTANCE OF CERAMOMETAL CROWN WITH VARIOUS COPING DESIGN (Coping design에 따른 도재전장관의 파절강도에 관한 연구)

  • Chung Wan-Mo;Dong Jin-Keun;Jin Tai-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.30 no.1
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    • pp.125-132
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    • 1992
  • The purpose of this study was to evaluate the effect of the metal coping design on the fracture resistance of ceramometal crown. The Ni-Cr alloy(Supranium, Krupp Co., German) and Vaccm-fired porcelain powder(Vita VMK 689, Vita Co., Germany) were used in this study. The measurement of fracture resisitance of ceramometal crown was done with Instron Universial Testing Machine(Instro Co., Model no.4201). The obained results were as fellows : 1. The fracture resistance measured at the buccal cusp tip was the highest value in the group that those position of ceramometal junction was 2mm superior to the lingual finshing margin(100.25Kg) and the fracture resistance revealed on order of the group that those position was 2mm buccal to the central groove(51.64Kg). 2. The fracture resistance measured at the central groove was higher value in the group that those position was 2mm lingual to the central groove than in the group that those position was 2mm lingual to the central groove than in the group that those position was 2mm superior to lingual finishing margin(132.48Kg). 3. In all cases, the fracture resistance at the central groove was higher than that at the buccal cusp tip.

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Mechanical Properties of Porcelain with Thermally and Chemically Induced Residual Stress on Glaze (열적, 화학적 강화에 의해 잔류응력이 형성된 유약층을 가진 도자기의 기계적 물성)

  • Kim, Dong-Hwan;Maeng, Jee-Hun;Han, Yoon Soo;Kim, Hyung-Tae;Choi, Sung-Churl;Kim, Hyeong-Jun
    • Journal of the Korean Ceramic Society
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    • v.51 no.5
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    • pp.487-491
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    • 2014
  • In this study, we measured the thermally and chemically induced residual stresses on glaze using the photoelastic method. Porcelain with thermally induced residual stress showed compressive stress of 49 MPa for thermal expansion mismatch and a locally fluctuated stress field over the glaze layer due to compensation of compressive stresses around pores. In the case of chemically strengthened porcelain, the compressive stress on the glaze was 151 MPa which was around 3 times higher than the stress on thermally strengthened glaze. The trend of fracture strength of thermally and chemically strengthened porcelains was coincident with that of the residual stress of porcelains.

Clinical case using The platinum foil Technique (백금박 라미네이트를 이용한 임상증례)

  • Kim, sun kyu;Shin, jun hyouk
    • Journal of the Korean Academy of Esthetic Dentistry
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    • v.29 no.1
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    • pp.4-12
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    • 2020
  • Recently, according to the concept of minimal invasive, there have been many opportunities for restoration treatment with porcelain laminate veneers that are less invasive and can ideally improve esthetics. Patients also visit the laminate well, and patients also want to reduce the amount of teeth cut, so the choice of the entire trimming crown is decreasing. Therefore, various techniques of laminate are required. Most dental clinicians seem to have negative images of laminates such as risk of fracture, margin pigmentation and dropout. However, this situation is due to incorrect adhesion manipulation and lack of inspection of the occlusal relationship, and there is no problem with the Porcelain Laminate Veneer itself. The purpose and scope of adaptation leading to the success of porcelain laminate veneer will be introduced.