• Title/Summary/Keyword: polyurethane coatings

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Preparation and Physical Properties of Acrylic Urethane Resin Coatings Using High Solids Acrylic Resin (하이솔리드 아크릴수지의 합성과 아크릴-우레탄 도료의 도막 물성)

  • Kim, Seong-Kil;Park, Hyong-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.160-161
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    • 2021
  • To prepare polyurethane coatings for top coatings of automobiles, acrylic resins containing 75% of solids were synthesized by a radical polymerization. The viscosity of the acrylic resins was increased with increasing OH values. Crosslinked acrylic-urethane clear coatings were obtained by curing reaction between the synthesized acrylic resins and hexamethylene diisocyanate(HDI) trimer(Desmodur N-3600). The physical properties from the following studies were carried out : viscosity(Zahn cup #2), adhesion, pensil hardness, and 60° specular gloss. Various properties of the acrylic-urethane clear coatings as top coatings of mobile coat were evaluated on the coating specimens. Adhesion property to a substrate, 60° specular gloss, and pencil hardness of prepared paint showed quite good properties.

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Effects of Polyurethane Coatings on 304 Stainless Steel Formed by Thermoset for Safety Management of Industrial Disaster (산업 재해의 안전관리를 위한 열경화에 의한 304 스테인레스 스틸에 대한 폴리우레탄 도료의 영향)

  • Kim, Ki-Jun;Lee, Joo-Youb
    • Journal of the Korean Applied Science and Technology
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    • v.29 no.2
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    • pp.317-322
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    • 2012
  • The microstructures were examined by SEM, FT-IR spectra, tensible properties mole % of [NCO/OH], and particle size analyzer. Growing concerns in the environment-friendly industries have led to the development of solvent-free formulations that can be cured. We had synthesized the polyurethane resin having the ability to protect stainless steel against corrosion. Compared with general packing materials and coatings, this resin is highly stronger in intensity and longer durability. Polyurethane resins were composed of polyols, IPDI, silicone surfactant, catalyst and crosslink agent. Moreover, thermal fillers such as $Al_2O_3$, fume silica and $ZrO_2$ not only accelerated the curing rate but also improved the physical property as thermal barriers. The rigid segments of polyurethane in mechanical properties were due to crosslink agent and the increase of [NCO/OH]. In conclusion, the polyurethane microstructure with crosslink agent can be good material for themoset coating of metal substrates such as stainless steel.

UV-Curable Fluorinated Crosslinkable Polyurethane-Acrylates for Marine Antifouling Coatings

  • Park, Jin-Myung;Kim, Sung Yeol;An, Seung-Kook;Lee, Young-Hee;Kim, Han-Do
    • Clean Technology
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    • v.23 no.2
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    • pp.148-157
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    • 2017
  • To prepare UV-curable polyurethane-acrylate oligomer, NCO-terminated urethane prepolymers with trimethylolpropane, [TMP; 0 (0), 0.1 (0.021) and 0.2 (0.043) mole (mole fraction)] as crosslinkable tri-functional chain extender were end-capped with pentaerythritol triacrylate [PETA; 2.0 (0.400), 1.7 (0.354) and 1.4 (0.304) mole (mole fraction)] with one hydroxyl group/three vinyl functionalities. The stable as-formulated UV-curable polyurethane-acrylates [stable mixtures of PETA-capped oligomer/reactive acrylic monomer diluents without/with heptadecafluorodecyl methacrylate (PFA; 0, 6 and 9 wt%)] were formed up to 0.2 (0.043) mole (mole fraction) of TMP content in the prepolymer, while homogeneous-mixing failed at 0.3 (0.068) mole (mole fraction), in which the crosslink density in NCO-terminated urethane prepolymer was too high to enable the formation of stable mixture. This study examined the effect of TMP/PETA molar ratio and heptadecafluorodecyl methacrylate (PFA) content (wt%) on the properties of UV-cured polyurethane-acrylates as marine antifouling coating materials. The properties of UV-cured polyurethane-acrylate were found to be significantly dependent on the crosslinkable TMP/PETA ratio and PFA content. With the increasing of the TMP and PFA contents, the contact angles increased, and consequently the surface tension decreased. The adhesion of algae/barnacles to PFA contained film samples were found to be sufficiently weak to allow their easy removal. These results suggest that the UV-cured samples containing PFA have strong potential as coating materials for antifouling applications.

Preparation and Characterization of Polyurethane Waterproof Coatings Containing Fly Ash

  • Lee, Sung-Il;Kim, Duk-Bae;Yang, Go-Su;Kim, Wan-Young;Byoun, Youn-Seop;Lee, Youn-Sik
    • Elastomers and Composites
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    • v.38 no.3
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    • pp.243-250
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    • 2003
  • Polyurethane waterproof (PW) coatings are increasingly demanded in Korea for repairing cracks on old building roofs and construction of many sporting facilities. Calcium carbonate, a common filler, is incorporated in PW compositions. In this study, PW coatings were prepared by substituting a part of calcium carbonate with fly ash. The maximum amounts of calcium carbonate which can be substituted by fly ash obtained in the cyclone and bag filter dust collectors were 20 and 10%, respectively. It was found that the curing rate of PWs ran be controlled by varying the amount of Pb-octoate catalyst. The elongations at break as well as tensile strength and tear strength of PW coatings containing fly ash could also be adjusted such that their values were comparable to those of a standard PW coating by varying relative amounts of some components. However, the amount of cadmium, mercury, and lead leached from PW coatings containing fly ash obtained from the bag filter collector exceeded the respective allowed upper limits, mainly due to the initial high contents of them in the fly ash. On the other hand, PW coatings containing fly ash obtained from the cyclone collector exhibited better mechanical properties and did not release any significant amounts of the heavy metals. Thus, it was concluded that PW coatings containing fly ash can be utilized for practical applications as long as an appropriate fly ash is used.

Synthesis of Polyurethane Emulsion Modified with Phosphorus Compounds (인 변성 폴리우레탄 에멀젼의 합성에 관한 연구)

  • Wu, Jong-Pyo;Cho, Sun-Young
    • Journal of the Korean Applied Science and Technology
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    • v.20 no.4
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    • pp.275-282
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    • 2003
  • Aqueous polyurethane dispersion was synthesized using phosphorus compound which received significant attention for the replacement of halogenated flame retardants. In this study, polyols which have phosphorus moity in their structural unit were synthesized by two-step polycondensation reaction using dimethyl phenylphosphonate, ethylene glycols. adipic acid, and 1,4-butanediol. In the next step, polyurethane dispersion was prepared using these polyols, isophorone diisocyanate with dimethyl propionic acid. The particle size of polyurethane latex was reduced from 347 nm to 240 nm with increasing DMPA content. It was observed that the LOI values of prepared coatings increased from 27% to 35% with increasing phosphorus content.

A study on Mechanical properties of Waterborne polyurethane dispersion by Monoammonium phosphate (Monoamonium Phosphate를 이용한 수분산 폴리우레탄 수지의 합성과 물성에 관한 연구)

  • Lee, Joo-Youb;Kim, Ki-Jun
    • Journal of the Korean Applied Science and Technology
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    • v.30 no.2
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    • pp.264-271
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    • 2013
  • In this study, we have synthesized waterborne polyurethane dispersion(WPU) and analyzed mechanical properties of WPU film and leather coatings in different content of monoammonium phosphate. According to the measured data by DSC, sample WPU-AM3 which included high content of monoammonium phosphate showed the highest Tm at $382^{\circ}C$. All samples had good solvent resistance. In tensile tests, WPU-AM3($2.130kg_f/mm^2$) had the lowest physical properties. Also abrasion resistance properteis and elongation properties were investigated, WPU-AM3 had lowest physical properties with 52.07 mg.loss for abraison and 615 % of elongation.

Improvement of Protective Properties of Top Coatings Applied on Zinc-Rich Primer by 3-Aminopropyl-Triethoxysilan and 2-(Benzothialylthio) Succinic acid

  • Trinh, Anh Truc;To, Thi Xuan Hang;Vu, Ke Oanh;Nguyen, Tuan Dung
    • Corrosion Science and Technology
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    • v.3 no.3
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    • pp.107-111
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    • 2004
  • Corrosion resistance of coating system consisting of zinc-rich primer (ZRP) and topcoat based on polyurethane resin with the presence of 3-aminopropyl-triethoxysilan (APS) and 2-(benzothialylthio) succinic acid (BSA) was studied by electrochemical impedance and wet adhesion. The interface metal/primer/topcoat was analyzed by scanning electronic microscopy. It was found that the presence of APS and BSA improved adhesion and barrier property of the topcoats.

Evaluation of Nonchromated Thin Organic Coatings for Corrosion Inhibition of Electrogalvanized Steel

  • Park, Jong Myung;Kim, Kyoo Young
    • Corrosion Science and Technology
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    • v.6 no.2
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    • pp.68-73
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    • 2007
  • The toxicity of chromium that is used to impart corrosion resistance to galvanized steel created environmental and health-related concerns and generated a great deal of interest in developing chrome-free treatment coatings. In the present work, organic-inorganic composite coatings were used to coat electrogalvanized steel (EG) sheets for corrosion protection without degrading its weldability property. The new coatings composed of specially modified polyurethane dispersion hybridized with silicate and unique inorganic-organic inhibitors were developed during this work. It was found that about $1{\mu}m$ thickness of coating layer is secure enough in corrosion resistance of flat and formed part even after alkaline degreasing. Overall chemical resistances including fingerprint resistance and paint adhesion property were satisfied with the test specification of Sony technical standard of SS-00260-2002. Therefore, it is concluded that the newly developed chrome-free product can replace the conventional chromated product.

Physical Properties and Flame Retardancy of PU Coatings Polymerized with Two Different Types of Isocyanates and Dichloro-Polyester Polyol (두 종류의 이소시아네이트와 디클로로-폴리에스테르 폴리올로부터 중합한 PU 난연도료의 도막물성 및 난연성)

  • 양인모;김성래;박형진;함현식;우종표
    • Polymer(Korea)
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    • v.26 no.2
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    • pp.193-199
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    • 2002
  • The dichloro-polyester polyol (DCBAO) which was synthesized in our earlier work was cured at room temperature with two different type of curing agents including Desmodur N-3300 and Desmodur L-75 to get a polyurethane flame-retardant coatings (DCBAO/N-3300=DEBAN and DCBAO/L-75=DCBAL). We could not observe any deterioration of physical properties of the flame-retardant PU coatings (UCBAN and DCBAL) in comparison with the conventional PU coatings. Thermal resistance of DCBAL-type flame-retardant coatings, which was measured by yellowness index difference, was inferior to that of DCBAL-type PU coatings. We believe that this phenomena is attributed to the poor thermal resistance of Desmodur L-75 isocyanate. It was observed that the LOI values were 25∼26% for the PU coatings containing 20∼30 wt% of 2,4-dichlorobenzoic acid.