• Proceedings of the Korean Institute of Building Construction Conference
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• 2016.05a
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• pp.221-222
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• 2016

The replacement ratio of waste EPS was varied, and its effect on compressive strength and absorption capacity was investigated. According to the experimental results, The 28th day compressive strengths for the W/C 50% specimens were 17.5~21.2MPa, which was relatively low compared to the 13.6~22.2MPa of the W/C 70%.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.8
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• pp.54-63
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• 2001

Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of a part due to layer-by-layer stacking, low build speed caused by point-by-point or line-by-line solidification to build one layer, and additional posts processing to improve surface roughness, so high cost is required to introduce and to maintain the RP apparatus. The objective of this study is to develop a new RP process, Variable Lamination Manufacturing by using expandable polystyrene foam sheet as part material(VLM-S), and to design an apparatus for implementation of the process. So, the process parameters and design criterions of the apparatus were defined and the techniques were proposed to satisfy the design criterion. Based on the results, a knob-shape, pyramid shape. and a solid block were fabricated on the apparatus in which unit shape part(USP) was generated for building each layer.

• Journal of Korea Foundry Society
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• v.24 no.3
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• pp.165-174
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• 2004

The pore formation characteristic of Mg alloy during Lost Foam Casting(LFC) was investigated with reduced pressure test and real casting, which was compared with the results of previous work for Al alloy. Cast Mg alloys in LFC had much lower porosities in comparison with those of Al alloys. Also, the proper pouring temperature gave the minimum porosity like Al alloy although it was higher than that of Al alloys due to the worse fluidity of Mg alloy. The pore formation mechanism of Mg alloy in LFC was similar to that of AI alloy but the critical temperature showing the different mechanism is higher than that of Al alloy as much as $30{\sim}50^{\circ}C$. The result that Mg alloy in LFC had the lower porosity comparing with Al alloy was due to the extra solubility of hydrogen gas although the solubility of Al alloy was easily exceeded by the external sources like pyrolyzed polystyrene products. The mold evacuation gave the lower porosity due to the removal of polystyrene pyrolysis products, and reduced shrinkage defects. Also, there was a proper evacuation pressure that gave a porosity of almost 0vol%. But much higher vacuum degree than this proper pressure caused the severe entrapment of polymer pyrolysis products that gave the large porosity.

• 환경사랑
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• s.43
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• pp.10-10
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• 2006

2005년도 아시아EPS산업회의(AMEPS, Asian Manufacturers of Expanded Polystyrene) 특별위원회, 이사회 및 정기총회가 11월 30일부터 12월 2일까지 인도네시아 자카르타 임페리얼 자카르타 임페리얼 아리아두타호텔에서 개최되어다. 회의 참석자는 AMEPS 이사 12명(한국 최주섭 부회장, 일본, 필리핀, 말레이시아, 태국, 홍콩, 대만, 싱가포르, 인도, 뉴질랜드, 중국, 인도네시아, 단 호주 및 준회원국 베트남은 불참)과 인도네시아EPS생산자기구(INAEPSA)회원 업체 대표 100여명이 참석하였다. 이어서 생산 및 재활용기술세미나에는 EPS 성형기계 생산업체 6개소(KURTZ, DAISEN, HIRSH, STYROTEX, FANYUAN, ERLENBACH 등), 재활용업체 1개소(TIMBRON Int.)가 발표하고 인도네시아 환경부 환경오염관리부장 등 내빈이 자리를 함께하였다.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.8
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• pp.64-70
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• 2001

In all the Rapid Prototyping (RP) techniques, the computer-aided design (CAD) model of a three-dimensional part is sliced into horizontal layers of uniform, but not necessarily constant, thickness in the building direction. Each cross- sectional layer is successively deposited and, at the same time, bonded onto the previous layer. The stacked layers form a physical part of the model. The objective of this study is to develop a software for automatic generation of unit shape part(USP) for a new RP process, Variable Lamination Manufacturing using the linear hotwire cutting technique and expandable polystyrene foam sheet as part material(VLM-S). In order to examine the applicability of the developed software to VLM-S, USPs of general three-dimensional shapes, such as an auto-shift lever knob and a pyramid shape were generated.

• Aerospace Engineering and Technology
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• v.10 no.1
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• pp.39-44
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• 2011

A system of measurement for the thermal diffusivity of porous materials was developed. Although there are several measurement systems for thermal diffusivity, it is typically difficult to measure the thermal diffusivity of porous materials. This paper presents a measurement system for thermal diffusivity that utilizes a cyclic heating method along with the verification of the measured device. To verify the cyclic heating method, the available reference data of aceramic specimen was utilized. To apply the system to an actual porous material, polystyrene foam was tested. The thermal diffusivity of the polystyrene foam under vacuum was reduced by 63%. The measured values from both tests were in good agreement with the reference values, as they were within 10% of these values.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.05a
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• pp.16-19
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• 2001

Rapid Prototyping (RP) and Rapid Tooling (RT) were introduced to reduce time-to-market and cost by shortening not only the development phase but also the production phase of the manufacturing process. RP generally builds up a prototype layer by layer, rapidly generating a fully three-dimensional free form shape. RT enables the manufacture of production tools. The integration of RP and RT has the potential for rapid net shaping of thee-dimensional parts, which have geometrical complexity. In this study, net shaping techniques for making three-dimensional parts using RP and RT are described and a sample part are shown. A three-dimensional metal part is manufactured by a new RP process, Variable Lamination Manufacturing by using Expandable Polystyrene Foam (VLM-S), and its application to RT for making a clover punch. In addition, we discussed the technology fusion between metal forming md RP/RT.

• Transactions of the Korean Society of Mechanical Engineers
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• v.13 no.4
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• pp.618-624
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• 1989

Ultrasonically induced bubble formation in thermoplastic matrix was investigated experimentally and theoretically. polystyrene was saturated with nitrogen under the pressure of 0.2 to 3.45 MPa in a pressure chamber, followed by pressure release and ultrasonic bubble nucleation. Zinc stearate was added to polystyrene as the nucleating agent to induce heterogeneous nucleation. Various mixture of low density polyethylene and polyethylene wax was also saturated with the gas. The foamed specimens with or without ultrasonically induced bubble nucleation was modeled by modifying the classical nucleation theory. The rate of ultrasonic nucleation was predicted for homogeneous and heterogeneous nucleation at a conical cavity. This study showed that the heterogeneous and heterogeneous nucleation at a conical cavity. This study showed that the heterogeneous nucleation must be employed for ultrasonic production of bubbles in a viscous fluid and the homogeneous nucleation for ultrasonic production of bubbles in a low viscosity fluid.

• Journal of Korea Foundry Society
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• v.24 no.2
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• pp.94-100
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• 2004

Gas porosity which is a common defect in aluminum alloy casting, is also thought to be severer in aluminum alloy castings produced by lost foam process due to the pyrolysis of the polystyrene foam pattern during pouring. Fundamental experiments were carried out to evaluate the effect of process variables such as the melt treatment, the cooling rate and pouring temperature on the density and mechanical properties in A356.2 castings with simple bar shape. The density of grain refined specimen was slightly lower than that of degassed one, but was higher than that of no treated one and that of shot ball packed specimen was higher than the other specimens. The tensile strength and elongation were in the ranges of $200{\sim}230MPa$ and $0.5{\sim}1.5%$ respectively. The density and hardness of lost foam cast specimens decreased with increase in pouring temperature.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.1414-1417
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• 2004

A thick-layered RP process, transfer-type variable lamination manufacturing using expandable polystyrene foam (VLMST) has been developed to have the advantageous characteristics such as high building speed, low cost for introduction and maintenance of VLM-ST apparatus, and little staircase surface irregularities of parts. However, VLM-ST has difficulty fabricating an axisymmetric shape and a large-sized freeform shape because of the limited sloping angles and small build size. The objective of this paper is to develop a multi-functional hotwire cutting system using EPS-foam (MHC). MHC employs a four-axis synchronized hotwire cutter with the structure of two XY movable heads and a turntable. In order to examine the applicability of the developed MHC apparatus, an axisymmetric shape, a polyhedral shape and a large-sized freeform shape were fabricated on the apparatus.