• Title/Summary/Keyword: polymer repair mortar

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Strength Properties of Polymer-Modified Repair Mortars According to Curing Conditions and Repair Methods (양생조건 및 보수방법에 따른 폴리머시멘트모르타르의 강도 성상)

  • Kim, Wan-Ki;Jo, Young-Kug
    • Journal of the Korea Concrete Institute
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    • v.19 no.4
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    • pp.457-465
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    • 2007
  • In this paper, polymer-modified repair materials using polymer dispersions with six repair methods are prepared with various polymer-cement ratios, and tested for compressive and flexural strengths through each curing condition such as dry cure, water cure, and freezing and thawing cyclic action. And, the adhesive interface between the polymer-modified mortar and mortar substrate is observed by a scanning electron microscope. From the test results, the compressive and flexural strengths of cement mortar repaired by polymer-modified mortar are improved with a rise in the polymer-cement ratio regardless of the type of polymer and curing conditions. Such an improvement in the strengths of polymer-modified repair materials to ordinary cement mortar is explained by the high adhesion of polymer-modified mortar. Strength reduction of polymer-modified repair materials after freezing and thawing cyclic actions is recognized, but it is lower than that of unmodified mortar. Especially, cement mortar repaired by polymer-modified mortar with a St/BA emulsion has good strength properties compared with those of SBR latex and PA emulsion. Accordingly, it is judged that polymer-modified mortars with a St/BA emulsion are possible to use as repair materials to ordinary cement mortar and concrete.

Effect of Silica Fume in Properties of Polymer Cement Mortar for Concrete Repair (실리카 퓸이 보수용 폴리머 시멘트 모르타르의 성질에 미치는 영향)

  • Song, Hyung-Soo;Lee, Chin-Yong;Min, Chang-Shik
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.617-620
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    • 2006
  • The EVA polymer is used as a modifier in the repair mortar, which contains various admixtures and mineral admixtures. It has been reported that the effect of polymer in cement mortar by the cement-polymer ratio only, but effect of admixtures over the polymer mortar was unknown. In this study, the fresh and mechanical properties of polymer cement mortar influenced by the range of silica fume ratio were investigated. It was found that with increasing the ratio of silica fume, mechanical properties(compressive strength, flexural strength, adhesive strength) of repair mortar is improved and drying shrinkage is increased.

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Effects of Polymer in Properties of Pre-mixed Type Mortar for Concrete Repair (폴리머가 프리믹스 타입의 보수용 모르타르의 성질에 미치는 영향)

  • Song, Hyung-Soo;Lee, Chin-Yong;Min, Chang-Shik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.4
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    • pp.153-159
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    • 2006
  • Recently, the polymer is used as an admixture in the repair mortar, which contains various admixtures and mineral admixtures. In this study, the fresh and mechanical properties of repair mortar influenced by the types of polymers(classified as E.V.A.) and the range of polymer ratio were investigated. It was found that with increasing the ratio of polymer, mechanical properties(compressive strength, flexural strength, adhesive strength) of repair mortar is improved and drying shrinkage is increased.

Effects of Admixtures in Properties of Polymer Cement Mortar for Concrete Repair (혼화재료가 보수용 폴리머 시멘트 모르타르의 성질에 미치는 영향)

  • Song, Hyung-Soo;Lee, Chin-Yong;Min, Chang-Shik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.1
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    • pp.85-94
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    • 2007
  • The EVA polymer is used as a modifier in the repair mortar, which contains various admixtures and mineral admixtures. It has been reported that the effect of polymer in cement mortar by the cement-polymer ratio only, but effect of admixtures over the polymer mortar was unknown. In this study, the fresh and mechanical properties of polymer cement mortar influenced by the range of admixtures(CSA expansive addictive, CSA accelerator, gypsum, silica fume) ratio were investigated.

Basic Mix Proportions of Antiwashout Underwater Polymer Cement Mortar as a Repair Material (보수재료로서 수중불분리 폴리머 시멘트 모르타르의 기초적 배합)

  • Jo, Young-Kug
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.193-194
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    • 2019
  • The purpose of this study is to design the basic mix proportions of antiwashout underwater polymer cement mortar as a repair material. The antiwashout underwater polymer cement mortars are prepared with various mix proportions using three type polymer dispersions without or with antifoamer. From the test results, the whole antiwashout underwater polymer cement mortars can be cast underwater without segregation like plain mortar. It is apparent that the flexural strength of antiwashout underwater SBR cement mortars with antifoamer at polymer- cement ratios of 5% and 10% is higher than that of plain mortar irregardless of a little low compressive strength.

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Burn-up Characteristics of Polymer-Modified Cement Mortar Used for Building Repair (고온시에서의 폴리머 시멘트 모르타르의 연소특성에 관한 연구)

  • Kim, Hyung-Jun;Noguchi, Takahumi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.295-298
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    • 2012
  • Repair and strengthening is necessary to extend the service life of existing buildings. Polymer-modified cement mortar (PCM) has been extensively used as a high performance material particularly for finishing and repairing works in concrete building because of itsexcellent adhesion, waterproofing, resistance to chemical attack, and workability. As PCM contains organic polymer, it is necessary to clarify its properties at high temperature under fire, on which sufficient data are not available. This paper evaluated the burn-up characteristics of polymer-modified cement mortar with cone calorimeter test, non-combustibility test and flammability test with experimental parameters such as the types of polymer, unit-polymer content, polymer-cement ratio and thickness of the specimen.

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Performance Evaluation of Repair Methods for RC structures by Accelerating Test in Combined Deterioration Chamber and Long-Term Field Exposure Test (복합열화촉진실험 및 장기현장폭로실험에 의한 RC구조물 보수공법의 보수성능평가)

  • Kwon Young-Jin;Kim Jae-Hwan;Han Byung-Chan;Jang Seung-Yup
    • Journal of the Korean Society for Railway
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    • v.9 no.4 s.35
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    • pp.349-356
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    • 2006
  • At present, the selecting system and analytic estimation criterion on repair materials and methods of the deteriorated RC structures have not yet been set up in domestic. Under these circumstances, deterioration such as shrinkage crack, corrosion of rebar has been often occurred after repair, and this finally results in too frequent repairs. In this study, three types of repair methods were experimentally investigated by the accelerating test in a combined deterioration chamber and long-term field exposure test. Three types of repair methods applied in this study belong to a group of polymer cement mortar, which is commonly used in repair works. According to the results of this study, durability of repair mortar layers and corrosion properties of recovered rebar could be investigated in short period by the accelerating test in a combined deterioration chamber, which can simulate the condition of repeated high-and-low temperature and repeated dry-and-wet environment, spraying chloride solution and emitting $CO_2$ gas. After 36 month long-term filed exposure test in the coastal area, harmful macro-cracks are observed in the polymer cement mortar layer of some repair methods. These crack are considered to result from drying shrinkage of polymer cement mortar. Also, after 36 month exposure, amount of corrosion area and weight loss of rebar are found to be different according to the types of repair methods.

Fundamental properties of polymer composite materials for concrete repair (콘크리트 보수용 폴리머 복합재료의 기초적 성질)

  • 지경용;연규석;이윤수;전철수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.319-322
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    • 1999
  • The adhesion properties of polymer cement mortars for cement concrete repair were evaluated with respect to polymer-cement ratios and the surface conditions of cement concrete substrate. Styrene-butadiene rubber (SBR) was used as an additive for polymer cement mortars. The adhesion strength of cement mortar was smaller than that of polymer cement mortar. The adhesion strengths to the dry surfaces of substrate were larger than those to the wet surfaces, indicating that the dryness of substrate increased the adhesion strength in repairing concrete structures.

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Evaluation Repair Performance of Damaged R/C Beams due to Reinforcement Corrosion (철근 부식에 의해 단면이 손상된 R.C보의 보수성능평가)

  • Jeong, Sang-In;Hong, Geon-Ho;Shin, Yeong-Soo;Chung, Lan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.733-738
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    • 2000
  • This paper was aimed to evaluate the structural performance of flexural members repaired by polymer cement and epoxy mortar at soffit. Main test variables were repair materials, ratio of reinforcement and additional reinforcing bars. Test results shows that the repaired beams could change flexural capacity by materials and additional reinforcing bars. In polymer cement, the section repaired can carry same load, cracking moment and the flexural stiffness of the monolithic beams with same size. In epoxy mortar, all data were greater than the shotcrete. However, note that epoxy mortar may conduct member into brittle failure mode.

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Evaluation for Corrosion Prevention Properties of Steel Bar Corrosion Repair Method Composed of Primer and Section Restoration Mortar with Corrosion Inhibitor (방청제 혼입 프라이머 및 단면복구모르타르를 사용한 철근부식보수공법의 철근방청성능 평가)

  • Cho Bong Suk;Jang Jae Bong;Jang Jong Ho;Kim Yong Ro;Kang Suk Pyo;Kim Moo Han
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.793-796
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    • 2004
  • In domestic, various repair materials and method systems to keep up with these reinforced concrete deteriorated due to salt damage, carbonation. chemical decay et. being developed and applied. However, present polymer cement mortar applied to section restoration system cause the problem of long-term working and economica] efficiency. because that is divided into two process of liquid corrosion prevention agent and polymer cement mortar. In this background, accelerated test with due regard to $3\%$ NaCl soaking and autoclave cure was performed to confirm steel bar corrosion prevention properties of polymer cement mortar mixed with corrosion prevention agent of powdered type. In conclusion. we confirmed application possibility and excellency of steel bar corrosion prevention properties of polymer cement mortar mixed with corrosion prevention agent of powdered type comparing general polymer cement mortar applied to section restoration system of present study.

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