• Title/Summary/Keyword: polymer mortars

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Drying Shrinkage and Pore Structure of Self-Healing Epoxy-Modified Mortars Using Expansive Admixtures (팽창성 혼화재를 병용한 에폭시수지 혼입 자기치유 모르타르의 건조수축 및 세공구조)

  • Ham, Seong-Min;Kim, Wan-Ki
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.166-167
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    • 2015
  • The purpose of this study is to examine the effect on drying shrinkage of self-healing epoxy-modified mortars(EPMMs) using expansive admixtures. The EPMMs are prepared with polymer-binder ratios of 0 and 10%, and tested for drying shrinkage and pore structure analysis. As a result, regardless of the expansion and swelling agent content, the drying shrinkage of the EPMMs is remarkably decreased than that of unmodified mortars. Also, the pore size distribution of the EPMMs is moved to smaller size in comparison with unmodified mortars. In this study, the EPMM with expansive agent 7.5% and swelling agent 2.5% is recommended as a optimal mix proportion for reduction of drying shrinkage.

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Weatherability of Epoxy Cement Mortars without Hardener (경화제를 첨가하지 않은 에폭시 시멘트 모르타르의 내후성)

  • Jo, Young-Kug
    • Journal of the Korea Concrete Institute
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    • v.18 no.6 s.96
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    • pp.801-809
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    • 2006
  • Epoxy resin has widely been used as adhesives and corrosion-resistant paints in the construction industry for many years, since it has desirable properties such as high adhesion and chemical resistance. Until now, in the production of conventional epoxy cement mortars, the use of any hardener has been considered indispensable for the hardening of the epoxy resin. However we have noticed the fact that even without any hardener, the hardening process of the epoxy resin can proceed by the action of hydroxides in cement mortars. As a result the disadvantages of the two-component mixing of the epoxy resin and hardener have been overcome. The purpose of this study is to evaluate the mechanical properties and durability of epoxy cement mortar without a hardener exposed at indoor and outdoor for one year. The epoxy cement mortars without and with a hardener were prepared with various polymer-cement ratios, and tested for weight change, flexural and compressive strengths, water absorption, carbonation depth and pore size distribution. Especially, the basic properties of the epoxy cement mortars without hardener are discussed in comparison with ones with the hardener. From the test results, it is concluded thai the epoxy cement mortars without a hardener exposed at indoor and outdoor for one year have higher strength and better durability than ones with the hardener within the polymer-cement ratios of 10 to 20%.

Setting Behavior of Polystyrene Mortars with Elapsed Curing Time (폴리스티렌 모르타르의 양생재령에 따른 경화거동)

  • Choi Nak-Woon;Kim Han-Sang
    • Journal of the Korea Concrete Institute
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    • v.16 no.1 s.79
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    • pp.54-60
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    • 2004
  • This study deals with the setting behavior of polystyrene mortars using waste expanded polystyrene(EPS) solution-based binders. The binders for polystyrene mortars are made by mixing crosslinking agent with EPS solutions prepared by dissolving EPS in styrene. Polystyrene mortars are prepared with various EPS concentrations of EPS solutions and crosslinking agent contents, subjected to a dry curing, and tested for working life, peak exotherm temperature and 10h-length change. From the test results, He working lives of polystyrene mortars are shortened with raising EPS concentration of EPS solution and crosslinking agent content. Low-shrinkage or non-shrinkage polystyrene mortars could be obtained by adjusting EPS concentration of EPS solution and crosslinking agent content.

Fundamental Properties of Lightweight Polymer-Cement Mortars Using Polystyrene Beads (Polystyrene Beads를 사용한 경량 폴리머 시멘트 모르타르의 기초적 성질)

  • 이기원;신영수;이윤수;황진하
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.327-332
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    • 2000
  • The objective of this study was to improve the defects of lightweight cement concrete by treating with redispersible polymer powders. The statistical relationships of water-cement ratios, contents of lightweight aggregates and polymer powers and be used for predicting the concrete strength. It was found that the varieties and techniques adopted in this experiment were capable of identifying the influence of various tested for air contents, flow test, water absorption, specific gravity, flexural and compressive strength. This study showed that fundamental properties were very affected by cement- lightweight aggregate ratio, polymer-cement ratio and water-cement ratio.

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Drying Shrinkage and Strength Properties of Polymer-Modified Mortars Using Redispersible Polymer Powder (재유화형 분말수지 출입 폴리머 시멘트 모르타르의 건조수축 및 강도특성)

  • Yeon, Kyu-Seok;Joo, Myung-Ki;Lee, Hyun-Jong;Jin, Xing-Qi;Lee, Chi-Won
    • Journal of The Korean Society of Agricultural Engineers
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    • v.48 no.1
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    • pp.51-60
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    • 2006
  • This study was conducted to investigate experimentally the drying shrinkage and the strength properties of redispersible SBR and PAE powder-modified mortars. Polymer-cement ratio, content of shrinkage-reducing agent and antifoamer content were manipulated as the experimental variables. The peculiarity of this study is to obtain a high early-age strength by using the portland cement and alumina cement with the ratio of 8 : 2. Until 7 days of age, the drying shrinkage remarkably increased up to $1\~2\times10^{-4}$, while it tended to decrease as the ratio of polymer to cement ratio and the content of shrinkage-reducing agent increased. Polymer-cement ratio was effective in improving the flexural, tensile and adhesive strengths: As the ratio increased, the strengths correspondingly increased. The flexural strength was in the range of $7\~11$ MPa, the tensile strength was $3.5\~5$ MPa and the adhesive strength was $1.2\~3.9$ MPa. On the other hand, the compressive strength tended to decrease as the polymer-cement ratio increased, and it was in the range of $23\~39$ MPa. All strengths, flexural, tensile, adhesive and compressive strengths, decreased as the content of powder shrinkage-reducing agent increased. It turned out that the polymer-cement ratio influenced more on the behavior of drying shrinkage and the properties of strength than the powder shrinkage-reducing agent did.

A Basic Study on the Self-Corrosion Inhibition Function Identification of VA/E/MMA-Modified Mortar with Nitrite-Type Hydrocalumite (칼루마이트 및 VA/E/MMA 분말수지 병용 PMM의 자기방청기능 규명을 위한 기초적 연구)

  • Hong, Sun-Hee;Kim, Wan-Ki
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.253-254
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    • 2011
  • The purpose of this study is to investigate chloride ion adsoption property of cement mortar using nitrite type hydrocalumite(calumite) with self-corrosion inhibition function. Superior corrosion inhibition function of the VA/E/MMA-modified mortars with calumite was ascertained from accelerated corrosion test in the previous study. In this study, VA/E/MMA-modified mortars with calumite were prepared with calumite contents of 0, 5, 10% and polymer-binder ratio of 0, 10%, and tested for chloride ion adsorption to make it clear how calumite gives self-corrosion inhibition function to cement mortar. As a result, chloride ion adsorption property of VA/E/MMA-modified mortars with calumite was improved by increasing calumite contents compared to unmodified mortar regardless of using VA/E/MMA terpolymer powder or not.

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An experimental study on strength of hybrid mortar synthesis with epoxy resin, fly ash and quarry dust under mild condition

  • Sudheer, P.;Muni Reddy, M.G.;Adiseshu, S.
    • Advances in materials Research
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    • v.5 no.3
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    • pp.171-179
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    • 2016
  • Fusion and characterization of bisphenol-A diglycidyl ether based thermosetting polymer mortars containing an epoxy resin, Fly ash and Rock sand are presented here for the Experimental study. The specimens have been prepared by means of an innovative process, in mild conditions, of commercial epoxy resin, Fly ash and Rock sand based paste. In this way, thermosetting based hybrid mortars characterized by a different content of normalized Fly ash and Rock sand by a homogeneous dispersion of the resin have been obtained. Once hardened, these new composite materials show improved compressive strength and toughness in respect to both the Fly ash and the Rock sand pastes since the Resin provides a more cohesive microstructure, with a reduced amount of micro cracks. The micro structural characterization allows pointing out the presence of an Interfacial Transition Zone similar to that observed in cement based mortars. A correlation between micro-structural features and mechanical properties of the mortar has also been studied.

Effects of Silica Fume Content and Polymer-Binder Ratio on Properties of Ultrarapid-Hardening Polymer-Modified Mortars

  • Choi, Jong Yun;Joo, Myung-Ki;Lho, Byeong Cheol
    • International Journal of Concrete Structures and Materials
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    • v.10 no.2
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    • pp.249-256
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    • 2016
  • This paper deals with the effects of silica fume content and polymer-binder ratio on the properties of ultrarapid-hardening polymer-modified mortar using silica fume and ethylene-vinyl acetate redispersible polymer powder instead of styrene-butadiene rubber latex to shorten the hardening time. The ultrarapid-hardening polymer-modified mortar was prepared with various silica fume contents and polymer-binder ratios, and tested flexural strength, compressive strength, water absorption, carbonation depth and chloride ion penetration depth. As results, the flexural, compressive and adhesion strengths of the ultrarapid-hardening polymer-modified mortar tended to increase as increasing polymer-binder ratio, and reached the maximums at 4 % of silica fume content. The water absorption, carbonation and chloride ion penetration resistance were improved according to silica fume content and polymer-binder ratio.

Acid Resistance of Unsaturated Polyester Mortar Using Crushed Wate Glass (폐유리를 골재로 사용한 불포화폴리에스테르 모르타르의 내산성에 관한 연구)

  • 한창호;최길섭;김완기;조영국;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.339-342
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    • 2000
  • Recently, the importance of the conutermeasures for waste materials has pointed out. Waste glass is also one to waste materials used for the recycling in construction sites. The crushed waste glass has been used to make a glass polymer composite that can be applied for sewer, storm drain pipe and interlocking block, etc. In this study, the crushed waste glass is explored with the possibility of recycling it, as a substitute for fine aggregates. The prepose of this investigation is to improve the strengths and acid resistance of the UP mortars using crushed waste glass. The UP mortars are prepare with blast furnace slag fly ash filler. the UP-fine aggregate ratios the crushed waste glass replacements for fine aggregate are tested strengths before and after immersion(H (아래첨자2)SO(아래첨자4) 10%), weight change and acid resistance are also tested. From the test results, the relative strength or UP mortars using fly ash as filler are found to be somewhat superior to that of the UP mortars using blast furnace as filler, And a UP mortar with fly ash as a filler, a UP-fine aggregate ratio of 15% and a waste glass replacement if 50% for fine aggregate is recommended as optimal mix proportion of UP mortar using crushed waste glass. Accordingly, it is enough to assure the use of the crushed waare glass as an aggregate for the production of UP mortar.

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A Study on the Water Permeability and Drying Shrinkage of Polymer Cement Composites (폴리머 시멘트 복합체의 투수성 및 건조수축에 관한 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.5
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    • pp.71-77
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    • 2009
  • In a range of forms, such as latex, water-soluble polymer, liquid resin, and monomer, polymer dispersions have been widely used in the construction industry as cement modifiers because of their excellent properties, such as acid-resistance, water-proofness, and good ductility in mortar and concrete. Polymer cement slurry (polymer-modified slurry) is made of cement and polymer dispersions, with a high polymer-cement ratio of 50% or more. The purpose of this study is to evaluate the water permeability and drying shrinkage of polymer cement mortar (polymer-modified mortar) and cement concrete coated by polymer cement slurry. The polymer cement mortar and cement concrete are prepared with various polymer types, polymer-cement ratios and curing methods, and are tested for water permeability, drying shrinkage and strength. The test results showed thatthe weight of permeable water of polymer cement mortar decreases with an increase in the polymer-cement ratio, reaching a minimum at the polymer-cement ratio of 20%. In particular, the weight of permeable water of St/BA-modified mortar with a polymer-cement ratio of 20% coated with St/BA-modified slurry is about 1/55 that of unmodified mortar. The EVA- and St/BA-modified slurries coated on cement concrete have about 4 or 5 times higher drying shrinkage compared to cement concrete. The strength of polymer cement mortars tends to increase with a higher polymer-cement ratio, and is considerably higher than that of unmodified mortar. It is thus concluded that polymer cement mortars coated by polymer cement slurry are effective for industrial application, and have superior properties such as waterproofness and strengths, compared with conventional cement mortar.