• Title/Summary/Keyword: polymer mortar composite

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Behaviors of Concrete Segmented Composites Using Polymer Mortar Under Static and Impact Loadings (폴리머 모르타르를 이용한 콘크리트 분절 복합체의 정하중 및 충격하중에서의 거동 평가)

  • Min, Kyung Hwan;Lee, Jin Young;Kim, Mi Hye;Yoon, Young Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.5
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    • pp.169-177
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    • 2011
  • In this study, an impact resistance of concrete segmented composites adopted shell's structures which have the excellent impact resistance was assessed. In order to enhance the performances of concrete segmented composite, the bond strength of mortar between the concrete blocks should be improved. Hence, in this study polymer mortars were applied to increase the bond strength of mortar. From the results of bond tests, the 15% latex mortar was selected and static and low-velocity impact tests were carried out for the specimens applied the plain and latex mortar. The concrete segmented composites, of which the bond strength of mortar was enhanced, showed improved low-velocity impact resistances. A Nonlinear finite element analysis using the discrete crack model showed similar energy dissipating capacities to the impact test's results. Consequently, by improving the analysis models for segmented composites, the impact resistances for manifold variables can be predicted and assessed.

Member design and strength characteristics of the MMA mortar composites (I) (MMA 모르터 복합체의 강도특성 및 부재설계 (I))

  • Ji, Hyo-Seon;Mamdouh, El-Badry
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.3
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    • pp.41-49
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    • 2015
  • The repair of manhole raise has been caused much construction times and disruption of traffic flow, serious environmental pollution from crushed construction wastes, and budget waste due to the repeated repair construction works. In order to overcome such problems, we have developed the new manhole repairing composite structures by using a glass fiber-reinforced polymer (GFRP) pipe, which can raise manhole to the regular height of the overlayed road pavement with rapid construction and minimum traffic jams. This environmental-friendly technology is method completed by the methyl methacrylate monomer (MMA) double wide flanged GFRP pipe composite structures in order to raise manhole to the regular height. In this paper, two kinds of the compressive strength tests of MMA mortar composites were conducted and evaluated by a general compressive strength test, and compressive strength test after freezing-thawing resistance test. It was found that this MMA mortar composites will be used for the application of the double wide flanged GFRP pipe composite structures.

Hot Water Resistance of Polymer Mortar Composites Depending on Unsaturated Polyester Resin Types (불포화폴리에스테르 수지의 형태에 따른 폴리머 모르타르 복합재료의 내열수성)

  • Hwang, Eui-Hwan;Song, Min-Kyu;Kim, Yong-Yeon
    • Applied Chemistry for Engineering
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    • v.29 no.2
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    • pp.201-208
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    • 2018
  • The ortho- and iso- type unsaturated polyester resins were synthesized and used as a polymer binder of the polymer mortar composite. Styrene monomer and acrylonitrile were used as a diluent for the unsaturated polyester resin. Methyl ethyl ketone peroxide (MEKPO) and cobalt octoate (CoOc) were used as a curing agent and an accelerator, respectively. Four kinds of unsaturated polyester resins were prepared according to types of the resin and diluent, and used as a polymer binder in the preparation of the specimen. A total of 16 polymer mortar specimens were prepared according to the added amount of the polymer binder and subjected to a hot water resistance test, followed by compressive and flexural strength tests, and pore and SEM analyses. As a result, it was found that the strength of the specimen using the iso-type unsaturated polyester resin as the polymer binder was better than that of using the ortho-type unsaturated polyester resin. The total pore volume and diameter measured after the hot water resistance test were reduced compared to the values before the test. In the micrographs observed before the hot water resistance test, the polymer binder, filler and fine aggregate were firmly combined to the co-matrix, but the polymer binder was mostly decomposed in the micrographs observed after the test.

Shrinkage-Induced Stresses at Early Ages in Composite Concrete Beams

  • Park, Dong-Uk;Lee, Chang-Ho
    • KCI Concrete Journal
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    • v.14 no.1
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    • pp.15-22
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    • 2002
  • Stresses that develop due to differential shrinkage between polymer modified cement mortar (PM) and Portland cement concrete (PCC) in a repaired concrete beam at early ages were investigated. Interface delamination or debonding of the newly cast repair material from the base is often observed in the field when the drying shrinkage of the repair material is relatively large. This study presents results of both experimental and analytical works. In the experimental part of the study, development of the material properties such as compressive strength, elastic modulus, interface bond strength, creep constant, and drying shrinkage was investigated by testing cylinders and beams for a three-week period in a constant-temperature chamber. Development of shrinkage-induced strains in a PM-PCC composite beam was determined. In the analytical part of the study, two analytical solutions were used to compare the experimental results with the analytically predicted values. One analysis method was of an exact type but could not consider the effect of creep. The other analysis method was rather approximate in nature but the creep effect was included. Comparison between the analytical and the experimental results showed that both analytical procedures resulted in stresses that were in fair agreement with the experimentally determined values. It may be important to consider the creep effect to estimate shrinkage-induced stresses at early ages.

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Development of fine grained concretes for textile reinforced cementitious composites

  • Daskiran, Esma Gizem;Daskiran, Mehmet M.;Gencoglu, Mustafa
    • Computers and Concrete
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    • v.18 no.2
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    • pp.279-295
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    • 2016
  • A new innovative composite material is textile reinforced cementitious composite (TRCC). To achieve high flexural performance researchers suggest polymer modification of TRCC matrices. In this study, nine ready mix repair mortars commonly used in construction industry and the production of TRCC elements were examined. Mechanical properties such as compressive and flexural strength, drying shrinkage were studied. Being a significant durability concern, alkali silica reaction tests were performed according to related standards. Results showed that, some ready repair mortar mixes are potentially reactive due to the alkali silica reaction. Two of the ready mortar mixes labelled as non-shrinkage in their technical data sheets showed the highest shrinkage. In this experiment, researchers designed new matrices. These matrices were fine grained concretes modified with polymer additives; latexes and redispersible powders. Two latexes and six redispersible powder polymers were used in the study. Mechanical properties of fine grained concretes such as compressive and flexural strengths were determined. Results showed that some of the fine grained concretes cast with redispersible powders had higher flexural strength than ready mix repair mortars at 28 days. Matrix composition has to be designed for a suitable consistency for planned production processes of TRCC and mechanical properties for load-carrying capacity.

Performance Evaluation of Repair Methods for RC structures by Accelerating Test in Combined Deterioration Chamber and Long-Term Field Exposure Test (복합열화촉진실험 및 장기현장폭로실험에 의한 RC구조물 보수공법의 보수성능평가)

  • Kwon Young-Jin;Kim Jae-Hwan;Han Byung-Chan;Jang Seung-Yup
    • Journal of the Korean Society for Railway
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    • v.9 no.4 s.35
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    • pp.349-356
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    • 2006
  • At present, the selecting system and analytic estimation criterion on repair materials and methods of the deteriorated RC structures have not yet been set up in domestic. Under these circumstances, deterioration such as shrinkage crack, corrosion of rebar has been often occurred after repair, and this finally results in too frequent repairs. In this study, three types of repair methods were experimentally investigated by the accelerating test in a combined deterioration chamber and long-term field exposure test. Three types of repair methods applied in this study belong to a group of polymer cement mortar, which is commonly used in repair works. According to the results of this study, durability of repair mortar layers and corrosion properties of recovered rebar could be investigated in short period by the accelerating test in a combined deterioration chamber, which can simulate the condition of repeated high-and-low temperature and repeated dry-and-wet environment, spraying chloride solution and emitting $CO_2$ gas. After 36 month long-term filed exposure test in the coastal area, harmful macro-cracks are observed in the polymer cement mortar layer of some repair methods. These crack are considered to result from drying shrinkage of polymer cement mortar. Also, after 36 month exposure, amount of corrosion area and weight loss of rebar are found to be different according to the types of repair methods.

A Study on the Behavior of Non-Metallic Anchoring System for FRP Tendons (고성능 팽창재를 이용한 FRP 긴장재의 정착에 관한 연구)

  • 김덕현;조병완;이계삼;김영진
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.23-28
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    • 2001
  • Since non-corrosive Fiber Reinforced Polymer(FRP) tendons have been in increasing use for underground and coastal structures constantly contacted with fresh water or sea water because of their superiority to metallic ones in corrosion-resistance, new non-metallic anchoring system for FRP tendons has been developed and investigated to verify the effectiveness of tendon force, which consist of mainly FRP pipes and Highly Expansive Mortar(HEM). The major factors considered in this experiment were expansive pressures of HEM during its hydration, sleeve lengths and types, and anchoring methods of tendon. New anchoring system were investigated from the pull-out tests. The pull-out procedures of the FRP tendons in the various pipe filled with HEM were analyzed and improved ideas were suggested to develop novel non-metallic anchoring system for FRP tendons The pull-out tests for the FRP tendon and new non-metallic anchoring system were conducted. The results show that non-metallic anchoring system for the FRP tendon has been more stablized due to the gradual expansive pressrure of HEM, as tims goes. Since tile lower stiffness of FRP pipes causes the weakness of anchoring force, it requires the increase of stiffness using a carbon fiber or an increased section area.

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High Temperature Properties of Cement Mortar Using EVA, EVCL Redispersible Polymer Powder and Fly Ash (EVA, EVCL 분말수지와 플라이애시를 혼입한 시멘트 모르타르의 고온특성)

  • Song, Hun;Shin, Hyeonuk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.365-372
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    • 2018
  • 3D printing technology of construction field can be divided into structural materials, interior and exterior finishing materials, and is mainly done by extruding and adapting. Particularly when it is applied as an exterior materials, it is mainly applied to an unstructured exterior materials and high accuracy is required. The exterior materials can be used as a cement composite materials, it is suitable also for a additive type manufacturing, and the role of a redispersible polymer powder is important. But, high temperatures, redispersible polymer cement base material beget dehydration and micro crack of cement matrix. In this research, we developed a EVA, EVCL redispersible polymer cement base material applicable as a 3D printing exterior materials, confirmed density and strength characteristics for application as an exterior materials, a flame retardancy test for improving the fire resistance of buildings and confirmed its possibility. From the test result, developed EVCL redispersible polymer cement mortar showed good stability in high temperatures. These high temperature stability is caused by the ethylene-vinyl chloride binding. Thus, this result indicates that it is possible to fire resistant 3D printing interior and exterior finishing materials.

A study on the Property Evaluation of Waterproofinging and AntiCorrosion Systems Compositing Polymer Cement and Epoxy Resins (시멘트 혼입 폴리머와 에폭시수지를 복합한 상하수 시설용 방수${\cdot}$방식공법 성능평가에 관한 연구)

  • Bae Gi Sun;Jang Jong Ho;Jang Sung Joo;Oh Sang-Keun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.164-167
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    • 2004
  • The purpose of this study is to investigate the properties of composite systems using polymer cement and epoxy resins for waterproofing and anti-corrosion to concrete structures such as water supply facilities and sewage-works. In this study these engineering properties of composite systems using polymer-modified mortar and epoxy resins were examined and could be confirmed to satisfy the guidelines of KS. Especially, it was turn out that the adhesion properties was excellent and high crack-resistance up to 1.49mm will be perform.

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Flexural Properties of Reinforced Steel and GFRP Reinforced Polymer Concrete T-Beams (철근 및 GFRP 보강 폴리머 콘크리트 T형 보의 휨 특성)

  • Yeon Kyu Seok;Kweon Taek Jeong;Jeong jung Ho;Jin Xing Qi
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.695-698
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    • 2004
  • Recently, the usage of polymer concrete mortar gathering an interest as a new construction material rapidly increases inside and outside of the country because it is an environment-friendly and endurable material. However, up to these days, the researches about the polymer composite have not been satisfactorily conducted. The polymer concrete is superior to the general cement materials in the properties of strength and durability while it is inferior in elastic modulus. Because that the members using the polymer concrete have therefore higher strength and ductility than the members of general cement concrete, an analysis equation of high-strength cement concrete can be referenced but it is not applied for the researches about the polymer concrete members. In this study, the flexural properties of T-shaped beam of the steel- and GFRP-reinforced polymer concrete are analyzed to examine the suggested analysis equation. Results of this experimental researches are to be used as the basic data in a structural design of the polymer concrete.

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