• Title/Summary/Keyword: poly alpha olefin (PAO)

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The SIMDIST (Simulated Distillation) Analysis of Distributing Engine Oil (국내 유통 엔진오일 고온모사증류시험 분석)

  • Lim, Young-Kwan;Kim, Jiyeon;Kim, Jong-Ryeol;Ha, Jong-Han
    • Applied Chemistry for Engineering
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    • v.28 no.6
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    • pp.632-637
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    • 2017
  • The vehicle lubricant occupies upto 35% in a total lubricant market and engine oil occupies upto 77% in the vehicle lubricant market in Korea. A suitable quality management of the circulating engine oil is necessary for driver and engine protection. But, KS and synthetic engine oil products (involved over 30% synthetic oil) are exempt to any quality management under Petroleum and Alternative Fuel Business Act. It is also known that synthetic oils such as PAO (poly alpha olefin) have excellent properties and performance like anti-wear, varnish control and oxidation stability than those of mineral oils. For this reason, PAO has been used for an engine oil, rotary screw and reciprocating compressor in addition to heavy duty and other extreme service applications. In this study, our research group analyzed the chromatogram pattern for the mineral oil, PAO and mineral oil involved a typical ratio of PAO using SIMDIST (simulated distillation). In the SIMDIST chromatogram, the mineral oil showed a broad peak, while PAO showed a sharp typical peak. Also the oil with a large viscosity grade exhibited a long retention time due to the heavy molecular weight and high boiling point. In particular, the blended mineral oil with 20% PAO sample showed a distinctly different pattern compared to that of using the conventional mineral oil. For monitoring PAO contents in distributing engine oils, we analyzed the SIMDIST for 27 kinds of engine oils which were popularly sold in Korea. The analytic results indicate that all kinds of engine oils showed that PAO contents were below 20% in engine oil products. Moreover, the PAO titled product was found to have a small amount of PAO. Thus, we conclude that the related laws for the proper quality management of synthetic oils are needed to be established.

Properties of Polyalphaolefin-Based Ferrofluids

  • Kim, Jong-Hee;Park, Keun-Bae
    • Journal of Magnetics
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    • v.20 no.4
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    • pp.371-376
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    • 2015
  • Magnetite nanoparticles were synthesized by adding excess ammonium hydroxide to a solution of iron (II) and (III) chlorides. The surfactants of oleic acid and Span 80 were applied in sequence to the magnetic particles as a combined stabilizer, and poly-${\alpha}$-olefin (PAO) 30 or 60 was used as the liquid base with a low or high viscosity, respectively. The ferrofluids were prepared with the concentrations of 200, 300, 400, and 500 mg/mL, and characterized by density, dispersion, magnetization, and viscosity. The density of the fluids increased proportionally to the concentration from 0.98 to 1.27 g/mL and 1.01 to 1.30 g/mL with PAO 30 base and PAO 60 base, and the dispersion stability was 77-95 and 81-74% for the PAO-30 and PAO-60-based fluids, respectively. The observed saturation magnetization values of the PAO-30 and PAO-60-based ferrofluids were 16 to 42 mT and 17 to 41 mT with the concentration increase in the range 200-500 mg/mL, respectively, depending upon the content of magnetic particles in the fluid. The viscosity variation of the PAO-30 and PAO-60-based ferrofluids in the temperature range $20-80^{\circ}C$ was the least with the concentrations of 400 and 300 mg/mL, respectively.

내연기관용 고기능 합성윤활유 혼련에 관한 연구

  • 김종호;강석춘;조원오;한두희;박미선
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1993.04a
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    • pp.112-117
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    • 1993
  • 최근의 급속한 산업발전에 의해 각종 기계나 내연기관의 운전조건이 가혹해 짐에 따라 윤활유의 물성도 점차 고성능화 되는 추세로 광유계윤활유에서 볼수 없는 높은 점도지수, 낮은 저온유동성, 우수한 화학적안정성등의 특성을 얻기 위해 유기합성방법에 의해 인위적으로 합성한 원료를 기유로 사용한 윤활유를 합성윤활유라 하며 합성기유는 작용기 종류, 합성방법에 다라 다양하게 분류된다. 합성윤활유의 종류에는 일반적으로 합성방법에 따라 폴리머형(P형)과 비폴리머형(N형)으로 대별되는데 폴리며형 합성에는 polybutene, polyalkyleneglycole, poly $\alpha$-olefin (PAO)와 diester가 주로 사용되고 있다. 본 연구에서는 그간 연구해온 광유계윤활유의 첨가제 합성, 혼련기술 및 PAO와 diester합성기술을 기초로 내연기관용 고성능 합성윤활유 혼련기술 개발과 더 나아가 항공기작동유나 Jet-engine유등 특수 윤활유 개발에 연구목적이 있다.

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A Study on the Synthesis and Tribological Characteristics of Calcium Sulfonate Grease with Improved Low-temperature Performance (저온 성능이 향상된 Calcium Sulfonate 그리스의 합성 및 트라이볼로지 특성 연구)

  • Gwang-Tae Kim;Hyun-Ho Park;Chang-Seop Lee
    • Applied Chemistry for Engineering
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    • v.34 no.4
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    • pp.434-443
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    • 2023
  • We have investigated the performance improvement of grease by synthesizing calcium sulfonate grease as an alternative to lithium grease, which is widely used globally. Since the composition ratio of the grease, when manufactured, is usually 50% base oil and 50% thickener, using grease as a lubricant in a cryogenic environment is not encouraged due to its inferior low-temperature performance. In this study, we have synthesized three types of calcium sulfonate grease with paraffin oil and PAO-based base oil and thickener. Furthermore, lithium grease was synthesized via saponification with PAO-based base oil, lithium hydroxide, 12-hydroxystearic acid, and sebacic acid. We have measured low-temperature characteristics using a rheometer and low-temperature torque meter, and tribology characteristics were obtained using a four-ball lubricant tester and schwingung reibung verschleiß (SRV). As a result, the flow point of the calcium sulfonate grease synthesized with a PAO-based base oil and thickener was found to be -40℃, overcoming the existing calcium sulfonate grease's low-temperature limitation. Moreover, the synthesized calcium sulfonate grease showed low-temperature performance similar to that of lithium grease synthesized with PAO base oil, but superior anti-wear, extreme pressure, coefficient of friction, heat resistance, adhesion, and corrosion resistance. It is thus expected to commercially replace the existing lithium grease.

An Experimental Study on Miscibility and Vapor Pressure of R-744/Oil Mixtures (R-744/오일 혼합물의 상용성 및 증기압에 관한 실험적 연구)

  • 최희성;강병하;박경근;김석현
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.2
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    • pp.150-157
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    • 2004
  • Carbon dioxide ($CO_2$, R-744) has become a very popular issue in application to refrigeration and air conditioning systems as a natural refrigerant. An experimental study has been carried out to investigate miscibility and the vapor pressure of refrigerant R-744 in the presence of lubricant oil. This is of particular interest in the selection of the lubricant oil for the compressor of a refrigeration system or an air conditioning system using the refrigerant R-744. The experimental set-up consists of the equilibrium cell, measuring devices, the vacuum pump, the constant temperature bath and relevant connecting pipes made of stainless steel. Five lubricant oils, such as mineral oil (Naphthenic), AB (Alkyl Benzene) oil, PAO (Poly Alpha Olefin) oil, PAG (Poly Alkylene Glycol) oil and POE (Polyol Ester) oil are considered in the present study. Test runs were conducted with the oil concentration range from 5 to 50 wt%, and the temperature range from -10 to 1$0^{\circ}C$ with 2$^{\circ}C$ intervals. The miscibility results are visualized and correlated with the vapor pressure for the individual test components.

Synthesis, Dispersion, and Tribological Characteristics of Alkyl Functionalized Graphene Oxide Nanosheets for Oil-based Lubricant Additives (액체 윤활제 첨가제용 알킬 기능화된 산화 그래핀의 합성/분산 및 트라이볼로지적 특성)

  • Choe, Jin-Yeong;Kim, Yong-Jae;Lee, Chang-Seop
    • Applied Chemistry for Engineering
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    • v.29 no.5
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    • pp.533-540
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    • 2018
  • Graphene has been reported to be an excellent lubricant additive that reduces friction and wear when coated on the surface of various materials or when dispersed in lubricants as an atomic thin material with the low surface energy. In this study, alkyl functionalized graphene oxide (FGO) nanosheets for oil-based lubricant additives were prepared by using three types of alkyl chloride chemicals (butyl chloride, octyl chloride, and tetradecyl chloride). The chemical and structural properties of the synthesized FGOs were analyzed by Fourier transform infrared (FT-IR), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), Raman spectroscopy, scanning electron microscope (SEM), and transmission electron microscope (TEM). The synthesized FGOs were dispersed at 0.02 wt% in PAO-0W40 oil and its tribological characteristics were investigated using a high frequency friction/wear tester. The friction coefficient and the wear track width of poly alpha olefin (PAO) oil added with FGO-14 were tested by a ball-on-disk method, and the measured results were reduced by ~5.88 and ~3.8%, respectively compared with those of the conventional PAO oil. Thus, it was found that the wear resistance of PAO oil was improved. In this study, we demonstrated the successful functionalization of GO as well as the improvement of dispersion stability and tribological characteristics of FGOs based on various alkyl chain lengths.