• Title/Summary/Keyword: plastic zone

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Variation of Residual Welding Stresses in Incoloy 908 Conduit during the Jacketing of Superconducting Cables

  • Lee, Ho-Jin;Kim, Ki-Baik;Nam, Hyun-Il
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.1
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    • pp.71-75
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    • 2003
  • The conduit fer superconducting cable is welded and plastically deformed during the jacketing process to make the CICC (Cable-in-Conduit-Conductors) fer a fusion magnet. The jacketing process of KSTAR (Korea Superconducting Tokamak Advanced Research) conductors is composed of several sequential steps such as rounding, welding, sizing, and square-rolling. Since the welded zone in Incoloy 908 conduit is brittle and easy to have flaws, there may be a possibility of stress corrosion cracking during the heat treatment of coil when both the induced tensile residual stress and the concentration of oxygen in the furnace are sufficiently high. The steps of the jacketing process were simulated using the finite element method of the commercial ABAQUS code, and the stress distribution in the conduit in each step was calculated, respectively. Furthermore, the variations of residual welding stresses through the steps of the jacketing process were calculated and analyzed to anticipate the possibility of the stress corrosion cracking in the conduit. The concentrated high tensile residual welding stresses along the welding bead decrease by the plastic deformation of the following sizing step. The distribution in residual stresses in the conductor for magnet coil is mainly governed by the last step of square-rolling.

Nitrification/Denitrification of Wastewater in one Column containing Biofilm (Biofilm으로 충전된 단일 Column을 이용한 폐수의 질산화/탈질산화 공정 연구)

  • 배해룡
    • Journal of environmental and Sanitary engineering
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    • v.17 no.2
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    • pp.79-84
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    • 2002
  • This study investigated possibility of the nitrification and denitrification in one counter-current column with the growth of biofilm attached to its media. This experiment was performed through use of the lab scale reactor composed of the column and settler. The column used was packed with the small size of plastic rings called PALL($1.5{\times}1.5{\;}cm$) with a cylindrical shape. Synthetic wastewater was used in the experiment. The loading rates of carbon (C) and total nitrogen (TN) furnished to the reactor were 0.23 to 1.0 kg COD/m3.d and 0.023 to 1.0 kg N/m3.d, respectively. Major factors controlling the removal efficiencies of COD and TN were the different air flux and volumetric loading rates of COD and TN. The experimental results obtained from this study demonstrated that the removal efficiencies of COD ranged from 90 to 95% and those of TN were from 80 to 83% under the N loading rate of 0.035 and $0.058{\;}kg{\;}N/m^3{\cdot}d$, respectively. The patterns of TN removed were distinctively different on the limit of 50cm of column in depth. This indicated that the nitrification and denitrification occurred near the surface zone of and inside the biofilm respectively, upto the 50cm of the column in depth.

A study on reduction of pre-crack deviation in CTOD specimen using reverse bending method (Reverse Bending을 통한 CTOD 시험 예비균열 형상균일화에 관한 연구)

  • Jeong, Sehwan;Park, Dong-Hwan;Kim, Hyeon-Su;Shin, Sang-Beom;Park, Tae-Jong
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.62-68
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    • 2015
  • This study investigates the appropriate range of reverse bending load for the CTOD test of thick weld by observing improvement of pre-crack shape and determination of the limit applicable load. In order to do it, the effect of the amount of the reverse bending load on the maximum deviation of the pre-crack length was investigated by the extensive tests, and the variation of plastic zone size in way of the crack tip under reverse bending load were evaluated by FEA. With the results obtained by the experiments and FEA, the proper range of reverse bending load was suggested. The effectiveness of the reverse bending method was verified by examining the pre-crack straightness after CTOD tests of thick weld specimens with various thickness and strength.

An Effect of Compressive Residual Stress on a High Temperature Fatigue Crack Propagation Behavior of The Shot-peened Spring Steel (압축잔류응력이 스프링강의 고온환경 피로크랙 진전거동에 미치는 영향)

  • Park, Keyoung-Dong;Jung, Chan-Gi
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.117-124
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    • 2002
  • The lightness of components required in automobile and machinery industry is requiring high strength of components. In particular, manufacturing process and new materials development for solving the fatigue fracture problem attendant upon high strength of suspension of automobile are actively advanced. In this paper, the effect of compressive residual stress of spring steel(JISG SUP-9) by shot-peening on fatigue crack growth characteristics in high temperatures($100^{\circ}C,\;150^{\circ}C,\;180^{\circ}C$) was investigated with considering fracture mechanics. So, we can obtain followings. (1) Compressive residual stress is decreased in high temperature, that is, with increasing temperature. (2) The effect of compressive residual stress on fatigue crack growth behavior in high temperature is increased below ${\Delta}K=17{\sim}19MPa\sqrt{m}$. The fatigue crack growth rate is increased with increasing temperature. The fatigue life is decreased with increasing temperature. (3) The dependence of temperature and compressive residual stress on the parameters C and m in Paris' law formed the formulas such as equations (3),(4),(5),(6),(7),(8),(9),(10). (4) It was investigated by SEM that the constraint of compress residual stress for plastic zone of fatigue crack tip was decreased in high temperature as compared with room temperature.

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Temperature Measurement on Ultrasonic Weld Surfaces by Using an Infrared Sensor (적외선 센서를 이용한 초음파 용착부의 마찰열 측정)

  • Kim, Won-Ho;Kang, Eun-Ji;Min, Kyung-Tak
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.4
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    • pp.425-429
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    • 2017
  • During ultrasonic welding, plastic deformation, elastic hysteresis, and friction generate heat at the contact portions of the two materials to be welded, theoretically analyzing and experimentally measuring the temperature at the welded part are very important for identifying the heat affected zone. However, the welding temperature during ultrasonic welding wherein welding is performed in less than a second is a challenge. We investigated the effects of welding conditions such as welding time, welding pressure, and the ultrasonic vibration amplitude of horns on the temperature of welded surface of a Ni sheet of thickness 0.1 mm. We used a horn with a resonance frequency of 40 kHz and an ultrasonic welder. The temperature was measured using a intrared sensor, and its characteristics were investigated. Experimental results showed that increase in welding time and pressure and ultrasonic vibration amplitude of horns generally caused the increase in surface temperature of the weld.

Characteristics of High Temperature Fatigue Fracture in Spring Steels after Shot Peening (쇼트피닝 가공한 스프링강의 고온 피로 파괴 특성에 관한 연구)

  • Park, Keyung-Dong;Shin, Yeong-Jin
    • Journal of the Korean Society of Safety
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    • v.21 no.4 s.76
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    • pp.1-6
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    • 2006
  • The lightness of components that was required in automobile and machinery industry requires high strength of components. In particular, manufacturing process and new materials development for solving the fatigue facture problem attendant upon high strength of suspension of automobile are actively advanced. In this paper, the effect of compressive residual stress of spring steel(JISG SUP-9)by shot-peening on fatigue crack growth characteristics in high temperature($100^{\circ}C,\;150^{\circ}C,\;180^{\circ}C$)was investigated with considering fracture mechanics. So, we can obtaint the followings. (1) Compressive residual stress is decreased with increasing the test temperature. (2) The effect of compressive residual stress on fatigue crack growth behavior in high temperature is increased below ${\Delta}K=17{\sim}19MPa{\sqrt{m}}$. (3) It was investigated by SEM that the constraint of compress residual stress for plastic zone of fatigue crack tip was decreased in high temperature as compared with room temperature.

Compression test of RCFT columns with thin-walled steel tube and high strength concrete

  • Xiamuxi, Alifujiang;Hasegawa, Akira
    • Steel and Composite Structures
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    • v.11 no.5
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    • pp.391-402
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    • 2011
  • It is clear from the former researches on reinforced concrete filled steel tubular (RCFT) structures that RCFT structures have higher strength and deformation capacity than concrete filled steel tubular (CFT) structures. However, in the case of actual applications to large-scaled structures, the thin-walled steel tube must be used from the view point of economic condition. Therefore, in this study, compression tests of RCFT columns which were made by thin-walled steel tube or small load-sharing ratio in cooperation with high strength concrete were carried out, meanwhile corresponding tests of CFT, reinforced concrete (RC), pure concrete and steel tube columns were done to compare with RCFT. By the a series of comparison and analysis, characteristics of RCFT columns were clarified, and following conclusions were drawn: RCFT structures can effectively avoided from brittle failure by the using of reinforcement while CFT structures are damaged due to the brittle failure; with RCFT structures, excellent bearing capacity can be achieved in plastic zone by combining the thin-walled steel tube with high strength concrete and reinforcement. The smaller load-sharing ratio can made the reinforcement play full role; Combination of thin-walled steel tube with high strength concrete and reinforcement is effective way to construct large-scaled structures.

Flexural behavior of cold-formed steel concrete composite beams

  • Valsa Ipe, T.;Sharada Bai, H.;Manjula Vani, K.;Zafar Iqbal, Merchant Mohd
    • Steel and Composite Structures
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    • v.14 no.2
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    • pp.105-120
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    • 2013
  • Flexural behavior of thin walled steel-concrete composite sections as cross sections for beams is investigated by conducting an experimental study supported by applicable analytical predictions. The experimental study consists of testing up to failure, simply supported beams of effective span 1440 mm under two point loading. The test specimens consisted of composite box and channel (with lip placed on tension side and compression side) sections, the behavior of which was compared with companion empty sections. To understand the role of shear connectors in developing the composite action, some of the composite sections were provided with novel simple bar type and conventional bolt type shear connectors in the shear zone of beams. Two RCC beams having equivalent ultimate moment carrying capacities as that of composite channel and box sections were also considered in the study. The study showed that the strength to weight ratio of composite beams is much higher than RCC beams and ductility index is also more than RCC and empty beams. The analytical predictions were found to compare fairly well with the experimental results, thereby validating the applicability of rigid plastic theory to cold-formed steel concrete composite beams.

Evaluation of seismic criteria of built-up special concentrically braced frames

  • Izadi, Amin;Aghakouchak, Ali A.
    • Steel and Composite Structures
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    • v.29 no.1
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    • pp.23-37
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    • 2018
  • In this paper, seismic provisions related to built-up special concentrically braced frames (BSCBFs) are investigated under cyclic loading using non-linear finite element analysis of a single-bay single-story frame. These braces, which contain double angle and double channel brace sections, are considered in two types of single diagonal and X-braced frames. The results of this study show that current seismic provisions such as observing the 0.4 ratio for slenderness ratio of individual elements between stitch connectors are conservative in BSCBFs, and can be increased according to the type of braces. Furthermore, such increments will lead to decreasing or remaining the current middle protected zone requirements of each BSCBFs. Failure results of BSCBFs, which are related to the plastic equivalent strain growth of members and ductility capacity of the models, show that the behaviors of double channel back-to-back diagonal braces are more desirable than those of similar face-to-face ones. Also, for double angle diagonal braces, results show that the failure of back-to-back BSCBFs occurs faster in comparison with face-to-face similar braces. In X-braced frames, cyclic and failure behaviors of built-up face-to-face models are more desirable than similar back-to-back braces in general.

Equivalent frame model and shell element for modeling of in-plane behavior of Unreinforced Brick Masonry buildings

  • Kheirollahi, Mohammad
    • Structural Engineering and Mechanics
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    • v.46 no.2
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    • pp.213-229
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    • 2013
  • Although performance based assessment procedures are mainly developed for reinforced concrete and steel buildings, URM (Unreinforced Masonry) buildings occupy significant portion of buildings in earthquake prone areas of the world as well as in IRAN. Variability of material properties, non-engineered nature of the construction and difficulties in structural analysis of masonry walls make analysis of URM buildings challenging. Despite sophisticated finite element models satisfy the modeling requirements, extensive experimental data for definition of material behavior and high computational resources are needed. Recently, nonlinear equivalent frame models which are developed assigning lumped plastic hinges to isotropic and homogenous equivalent frame elements are used for nonlinear modeling of URM buildings. The equivalent frame models are not novel for the analysis of masonry structures, but the actual potentialities have not yet been completely studied, particularly for non-linear applications. In the present paper an effective tool for the non-linear static analysis of 2D masonry walls is presented. The work presented in this study is about performance assessment of unreinforced brick masonry buildings through nonlinear equivalent frame modeling technique. Reliability of the proposed models is tested with a reversed cyclic experiment conducted on a full scale, two-story URM building at the University of Pavia. The pushover curves were found to provide good agreement with the experimental backbone curves. Furthermore, the results of analysis show that EFM (Equivalent Frame Model) with Dolce RO (rigid offset zone) and shell element have good agreement with finite element software and experimental results.