• Title/Summary/Keyword: plasma arc thermal

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Heat transfer enhancement in gas tungsten arc welding using azimuthal magnetic fields generated by external current

  • Kim, Yiseul;Lee, Jaewook;Liu, Xiaolong;Lee, Boyoung;Chang, Yunlong
    • Coupled systems mechanics
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    • v.6 no.2
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    • pp.113-125
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    • 2017
  • This paper proposes the idea to enhance the heat transfer in Gas Tungsten Arc Welding (GTAW) by using the azimuthal magnetic field. The azimuthal magnetic field generated by the external currents makes the Lorentz force stronger, and consequently improves the heat transfer by the faster flow movement. The enhanced heat transfer might improve the welding performance by increasing the temperature at the workpiece. To validate the proposed idea, a two-dimensional axi-symmetric model of GTAW is built, and the multiphysics simulation of GTAW is carried out. As the analysis result, the distributions of electric current, electromagnetic fields, arc flow velocity, and temperature are investigated. Then, the proposed idea for heat transfer enhancement is validated by comparing the Lorentz force, flow velocity, and temperature distribution with and without azimuthal magnetic fields.

Spectrum Measurement Study of Arc Plasma on Triggered Vacuum Switch (TVS) (TVS에서 아크 플라즈마의 분광 측정 연구)

  • Nam, S.H.;Han, Y.J.;Lee, B.J.;Kim, S.H.;Park, S.S.
    • Proceedings of the KIEE Conference
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    • 2001.07c
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    • pp.1732-1734
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    • 2001
  • The purpose of this experiment was to develope Triggered Vacuum Switch(TVS) and to improve understanding of the high current vacuum arc phenomena in the TVS. The TVS has an array of rods of alternate polarity in which a fixed gap spacing is maintained between the rods. The cross section of each rod has trapezoidal shape. Breakdown of the TVS produced high current vacuum arc plasma. A spectroscopic measurement was performed over 20 kA peak current in the center of electrodes, in the vicinity of cathode, and outside electrodes. The electrode material tested was Fe. Measured Fe spectrum range was from 200 nm to 900 nm. Measurement result showed that over 90 percent of the charge states were FeII and the others were FeI and FeIII. The electron temperature was determined from the relative line intensity ratio methode of FeII system by assuming the local thermal equilibrium(LTE). The electron temperature at the center of electrodes was measured as 1.5 eV at 26 kA peak current. The electron temperature varied with its peak current. Intensity of spectrums is the highest in the vicinity of the cathode. Further we will also present study result of the diode phenomena in the TVS.

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Synthesis of TiO2-xNx Using Thermal Plasma and Comparison of Photocatalytic Characteristics (열플라즈마에 의한 TiO2-xNx의 합성 및 광촉매 특성 비교)

  • Kim, Min-Hee;Park, Dong-Wha
    • Applied Chemistry for Engineering
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    • v.19 no.3
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    • pp.270-276
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    • 2008
  • $N_2$ doped $TiO_2$ nano-sized powder was prepared using a DC arc plasma jet and investigated with XRD, BET, SEM, TEM, and photo-catalytic decomposition. Recently the research interest about the nano-sized $TiO_2$ powder has been increased to improve its photo-catalytic activity for the removal of environmental pollutants. Nitrogen gas, reacting gas, and titanium tetrachloride ($TiCl_4$) were used as the raw materials and injected into the plasma reactor to synthesize the $N_2$ doped $TiO_2$ power. The particle size and XRD peaks of the synthesized powder were analyzed as a function of the flow rate of the nitrogen gas. Also, the characteristics of the photo-catalytic decomposition using the prepared powder were studied. For comparing the photo-catalytic decomposition performance of $TiO_2$ powder with that of $TiO_2$ coating, $TiO_2$ thin films were prepared by the spin coating and the pulsed laser deposition. For the results of the acetaldehyde decomposition, the photo-catalytic activity of $TiO_{2-x}N_x$ powder was higher than that of the pure $TiO_2$ powder in the visible light region. For the methylene blue decomposition, the decomposition efficiency of $TiO_2$ powder was also higher than that of $TiO_2$ film.

CaO Crucible Induction Melting and Investment Casting of TiAl Alloys (TiAl 합금의 CaO 도가니 유도용융 및 정밀주조)

  • Kim, Myoung-Gyun;Sung, Si-Young;Kim, Young-Jig
    • Journal of Korea Foundry Society
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    • v.22 no.2
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    • pp.75-81
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    • 2002
  • The main objectives were to investigate the suitability of CaO crucible for melting TiAl alloys and to develop investment mold for investment casting of TiAl alloys. TiAl alloy specimen were prepared by plasma arc furnace under argon atmosphere. After melting of TiAl alloy using CaO crucible, the results showed that there is little contamination of oxygen in the TiAl bulk. Conventional vacuum induction furnaces can be readily adaptable to produce cast parts of TiAl without high skilled techniques. The determination of optical metallography and microhardness profiles in investment cast TiAl alloy rods has allowed the gradation of the relative thermal stability of the oxides examined. The molds used for the present study were $ZrO_2$, $Al_2O_3$, CaO stabilized $ZrO_2$ and $ZrSiO_4$. Even although high temperature of mold preheating, $Al_2O_3$ mold is a promising mold material for investment casting of TiAl alloys in terms of thermal stability, cost and handling strength. It is important to take thermal stability and preheating temperature of mold into consideration for investment casting of TiAl alloys.

0.4 MW 급 분절형 아크 히터 플라즈마 풍동의 특성 평가

  • O, Pil-Yong;Choe, Jeong-Cheol;Choe, Seong-Man;Sin, Ui-Seop;Hong, Bong-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.222.1-222.1
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    • 2016
  • 전북대학교 고온플라즈마응용센터에 구축된 0.4 MW 급 분절형 아크 가열 풍동은 초음속 비행과 우주 비행체의 지구 재진입 조건에서의 유사한 환경 모사가 가능하다. 극한상황에서의 고엔탈피 플라즈마 유동은 내열재료의 삭마 거동 연구와 고온재료의 성능평가에 중요한 역할을 수행 할 수 있다. 이러한 고엔탈피 초음속 플라즈마 유동장의 플라즈마 특성 평가 및 진단은 플라즈마와 내열재료의 상호작용 연구에 중요한 변수를 갖는다. 이를 위해 열유속 탐침, 쐐기 탐침, 고속 카메라 및 광분광기 등의 측정장비를 사용하여 열유속, 초음속 플라즈마의 속도, 플라즈마의 방전특성을 관찰하였다. 본 실험에서 사용된 분절형 아크 토치는 마하 3의 속도 유지하기 위해 토치 내부 압력 4 bar, 반응기 압력 40 mbar를 유지하였다. 토치에 공급되는 Ar(5%)+Air(95%)의 방전기체의 유량은 15 g/s 로 토치에 주입 되었다. 또한, 플라즈마 토치에 가해지는 입력전류는 200A ~ 350A로 10MJ/kg 이상의 엔탈피를 갖는 초음속 플라즈마 유동을 형성하였다.

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High Temperature Thermal Behavior of EAF Dust by Coke at Initial Reaction Stage (초기 반응단계에서 코크스에 의한 EAF DUST의 고온열적 거동)

  • 정봉진;배상민;문석민;신형기
    • Resources Recycling
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    • v.7 no.5
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    • pp.19-25
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    • 1998
  • High temperature thermal behaviors of EAF dust by coke at initial reaction stage were studied to obtain the fundamental data of EAF dust treatment process, that is Extended Arc Plasma Furnace System called RAPID system. In this study thermal behaviors including calcination of limestone, devolatilization of EAF dust itself, and reduction & devolatilization of mixture(EAF dust : coke : limestone = 80 : 10 : 10 wt.%) were investigated as functions of reaction temperature (1000~1300$^{\circ}C$) and reaction time (3~12 min), considering the 180% equivalence of carbon reduction and 1.7 bacisity for optimum reduction and melting of EAF dust in the RAPID system. Size of sample was about below 0.1 mm for these experiments. Limestone was completely calcined at above 1100$^{\circ}C$ within 1 minutes. In the case of devolatilization of EAF dust itself, weight loss of EAF dust was about 14% at 1300$^{\circ}C$ and 12 minutes, and partial sintering and melting were found in part of sample. Weight loss of mixtures increased with increasing reaction temperature and time, about 46% weight loss in it was occurred at 1300$^{\circ}C$ and 12 minutes. From these weight losses showing devolatilization and reduction of EAF dust, the treatment time of EAF dust inside.

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Characteristics Diagnosis of Supersonic Air Plasma by 0.4 MW Class Segmented Type Arc Torch (0.4 MW급 분절형 아크 토치에 의한 초음속 공기 플라즈마의 특성 진단)

  • Kim, Min-Ho;Lee, Mi-Yeon;Choe, Chae-Hong;Kim, Jeong-Su;Seo, Jun-Ho;Hong, Bong-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.194-195
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    • 2013
  • 초음속 공기 플라즈마 환경을 모사할 수 있는 0.4 MW급 Enhanced Huels형 초음속 공기 플라즈마 발생 장비가 2012년에 전북대학교에 설치 완료되었다. 초음속 공기 플라즈마 시험장비는 대기권으로 reentry 할 수 있는 비행체의 열차폐체 시험평가를 주목적으로 개발되었으며, 핵융합장치용 고온 내열체 소재개발에도 활용될 예정이다. 분절형 아크 플라즈마 토치는 전극부식에 의한 오염도를 적으면서 고출력의 안정적인 플라즈마를 발생시키며, 일반적인 직류 토치로는 얻을 수 없는 초고엔탈피 플라즈마 열유동을 얻을 수 있는 특징이 있다. 구축된 장비는 최대 직류 출력 1,200 kW의 DC 전원공급장치, 0.4 MW급의 분절형 아크 플라즈마 토치, ${\phi}1.5m{\times}2m$ 크기의 진공쳄버, 1 MW의 냉각 능력을 갖춘 디퓨저와 열교환기, 진공 용량 $100m^3$/min의 진공펌프 9대, 88 g/s의 공기유량에서 NOx를 50,000 ppm에서 100 ppm으로 저감할 수 있는 후처리 시스템, 4 bar 15 g/s의 공기를 공급할 수 있는 가스 공급장치, 30 bar 600 lpm의 저전도수와 4 bar 560 lpm의 일반수를 공급할 수 있는 냉각수 공급장치로 구성되어 있다. 초음속 공기 플라즈마의 발생 특성을 시험하기 위해 플라즈마 발생 조건으로 토치공급전력 350 kW와 410 kW, 토치 공기 공급 유량 16.3 g/s, 토치 내부압력 3.9~4.2 bar, 챔버압력 40 mbar으로 시험을 수행하였다. 발생된 플라즈마 상태를 진단하기 위해 속도는 쇄기 탐침기, 열유속은 Gardon 게이지, 엔탈피와 토치 효율은 토치의 공급전력과 냉각수에 의한 손실 전력으로 각각 측정하였다.

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High Temperature Combustion Behavior of Carbon/Carbon Composites Coated with SiC (탄화규소로 도포된 탄소/탄소 복합재의 고온 연소거동)

  • Choi, Don-Mook;Kim, Joung-Il
    • Journal of the Korean Society of Hazard Mitigation
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    • v.1 no.1 s.1
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    • pp.127-138
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    • 2001
  • Although Carbon/Carbon Composites(CFRCs) have excellent mechanical properties at high temperature, the disadvantage of combustion in air restricts their applications. Thus a lot of investments have been studied to improve the drawback of CFRCs. In this study, SiC used as a thermal protective coating material possesses almost the same expansion coefficient compared to that of carbon, so SiC was coated on 4D (directional) CFRCs by Pack-Cementation process. For the 4D CFRCs coated with SiC, optical microscopy observations were performed to estimate the coating mechanism involved and TGA tests were also performed to evaluate the improvement of combustion resistance. And their high temperature combustion properties were investigated by the arc torch plasma test. From the results, it is found that the mechanical properties and high temperature combustion properties of the 4D(directional) CFRCs coated with SiC were much better than bare 4D CFRCs.

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Study on Characteristic of Reforming with Catalyst Using Plasmatron (플라즈마트론을 이용한 촉매 개질 특성 연구)

  • Kim, Seong-Cheon;Chun, Young-Nam
    • Journal of Hydrogen and New Energy
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    • v.16 no.4
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    • pp.356-363
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    • 2005
  • The purpose of this paper is to investigate the optimal condition of the Syngas production by reforming of fuel using plasmatron. Plasma was generated by air and arc discharge. The effects of applied steam, $CO_2$ or Ni-catalyst on fuel conversion, as well as hydrogen yield and $H_2$/CO ratio were studied. When the variations of $O_2$/fuel ratio, $H_2O$/fuel flow ratio and $CO_2$/fuel flow ratio were $0.94{\sim}1.48$, $4.3{\sim}10$ and $0.8{\sim}3.05$, respectively. Under the condition mentioned above, result of $H_2O$/fuel flow ratio was maximum $H_2$ concentration, or $28.2{\sim}31.6%$, and result of $H_2O$/fuel flow ratio with catalyst was minimum CO concentration or $6.6{\sim}7.1%$. and $H_2$/CO ratio were $3.89{\sim}4.86$.

A Study on the Anti-Stiction Coating of Glass Lens Mold for Optical Communication (광통신용 글라스렌즈 성형 금형의 이형성 코팅에 관한 연구)

  • Jeong, Woon-Jo;Cho, Jae-Cheol
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.6
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    • pp.962-967
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    • 2017
  • The Diamond-Like-Carbon (DLC) coating is a new carbon-based amorphous material. Carbon ions in the plasma are electrically accelerated and collide with the substrate to form a thin film. This film has similar properties to diamonds such as high surface hardness, low coefficient of friction, corrosion resistance and durability that do not react with acids and bases. Also, since there is no thermal deformation, it can be printed at room temperature. and coated on almost all materials such as paper, polymer, ceramics and various metals even aspheric lens it is possible to mirror surface coating with excellent surface roughness. In this paper, we have analyzed the DLC film formed by Filtered Arc Ion Plating (Filtered AIP) process.