• Title/Summary/Keyword: piston ring

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Finite Element Analysis of Contact Pressure Behavior in Compression Ring-Oil Film (압축링-유막간의 접촉압력 거동에 관한 유한요소해석)

  • 김청균;김한구;한동철
    • Tribology and Lubricants
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    • v.11 no.4
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    • pp.53-57
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    • 1995
  • The contact pressure behavior is examined by means of a finite element analysis. The oil film between the piston ring and cylinder liner is analyzed on the basis that it behaves like a polymer material. The calculated results indicate that a shape of sloping edge with a straight line, which is designated as a Model III, shows a good performance on the contact pressure behavior for the increased speed. Obviously, the ring face profiles play an important role on the contact pressure between compression ring and oil film.

An Experimental Study on the Measurement of the Instantaneous Surface Temperature of the Piston of the DI Mono Cylinder Diesel Engine (직분식 단기통 디젤기관 피스톤의 순간온도 측정에 관한 실험적 연구)

  • 이재순;이현구;강태경;이응래;정인곤;안병태
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.1
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    • pp.196-204
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    • 1998
  • For the experimental measurement of instantaneous surface temperature of the piston of the DI mono cylinder diesel engine, the instantaneous temperature proves, data acquisition system, and grass-hopper type linkage system were developed. The instantaneous temperatures on the piston bowl, crown, lands and skirt were measured and analyzed, and the following conclusions were derived ; (i) The crank angle for the maximum instantaneous temperature during one cycle varies and moves back and forth by the measuring positions and engine speeds. (ii) The engine speeds, the positions of the measuring points and the cooling water temperature had an effect on the instantaneous temperature amplitude. (iii) The instantaneous temperature suing phenomena appeared on the temperature profiles of the piston crown, top and second land of ring, but on the temperature profiles of the parts of the third land of the fing and skirt, they didn't appear, (iv) The isothermal lines in the piston were acquired through the operation of the finite elements method using the measured temperatures as the boundary conditions.

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A Numerical Study on the Flow Characteristics of Temperature Control Valve by Pressure Compensation (압력 평형식 온도조절 밸브 내부 유동 특성에 대한 수치적 연구)

  • Hwang, J.H.;Kim, T.A.;Kim, Youn-J.
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.448-453
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    • 2005
  • Temperature Control Valve (TCV) is one of the useful temperature control devices, which is used to control constant temperature of working fluid in power and chemical plants and domestic water supply systems. TCV is composed of body, cylinder and piston, and the body shape has a symmetrical H-type. In general, it has several inlet and outlet holes, and its shape is like as tubular sleeve. The piston has three rings two rings of the end of piston have the function of controlling inlet flow rate with hot and cold working fluids, the center ring has the function of preventing hot and cold water from intermixing. Consequently, the shapes of piston and cylinder are the main design parameters in the performance of TCV. In this study, numerical analyses were carried out with two different piston and cylinder shapes to investigate the functions as a temperature control valve and the flow characteristics according to piston opening grade in TCV. Using a commercial code, FLUENT, velocity and pressure fields in TCV are obtained under steady, standard $k -{\epsilon}$ turbulence model and no-slip condition.

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Driving Mechanism of Tapered Pistons in Bent-Axis Design Axial Piston Pumps

  • Kim, Jong-Ki;Jung, Jae-Youn
    • Journal of Mechanical Science and Technology
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    • v.17 no.2
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    • pp.181-186
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    • 2003
  • In order to assure the quality of the bent axis design axial piston pumps driven by tapered pistons, it is necessary to know the characteristics of force applied to tapered pistons and the mechanism for driving the tapered pistons. Since they are able to perform both reciprocating and spinning motions in cylinder block, it is difficult to understand the driving mechanismand-tomeasure the forces applied to tapered pistons experimentally In the present study, the theoretical mechanism for driving the tapered pistons is studied by use of the geometric method. The driving area of the tapered pistons is measured by measuring the strain of a cylinder forced against a tapered piston using an electric strain gauge and a slip ring. The forces applied to tapered pistons is also investigated with the change of discharge pressure and the rotational speed. As a results of this investigation, it is concluded that the cylinder block is driven by one tapered piston in a limited area and the driving area is changed due to space angle of the tapered pistons and the swivel angle of the cylinder block. It is also observed that the force applied to tapered pistons increases as the discharge pressure and the rotational speed increase.

Engine Piston Ring의 윤활특성(제 1보)

  • 김세길;정재련;조시기;문견식
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1991.11a
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    • pp.29-33
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    • 1991
  • 상업성장과 더불어 국내 자동차 산업이 급속도로 발전하고 있는 것이 현실이다. 이와 관련하여 내연기간의 연구 및 개발 회상에 대한 요구가 그 어느때보다도 절실한 시점에 와잇는것이 우리의 실정이다. 현재 내연기관에 있어서의 연구개발의 최대목적은 기관의 성능회상에 있다. 이러한 결과를 얻기 위해서는 여러가지 방법이 있으나 그 운동부분에서 마찰손시를 적게 하기 위한 노력을 경주하여야 함은 말할나위가 없다. 특히 자동차용 engine은 실린더의 크기가 작고 슬라이딩면의 며적이 비교적 크며, 저출력에서의 사용 빈도가 크기 때문에 마찰 손시이 차지하는 비율이 높다. Engine이 마찰 손실은 저부하 일수록 손실이 크며 이부분에서의 최대 손실은 engine 전체 손실의 약 50%까지 도달하고, 그중에서 마찰 손시의 30-50%를 engine의 piston ring과 cylinder 사이의 마찰력이 차지하는 것으로 알려지고 있다.

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A Study on the Friction and Wear Property of Composite Piston Ring for Oil Free Air Compressor (무급유 공기압축기용 복합재료 피스턴링의 마찰마모 특성에 관한 연구)

  • Kim, Y.Z.;Jung, H.D.;Kim, Y.H.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.766-771
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    • 2000
  • This study is mainly concerned with friction and wear properties for the piston ring of non-lubricating air compressor which made of PTFE-polyimide composites. At the PTFE and polyimide alone mixture specimens, PTFE80%-polyimide20%, which shows the lowest men friction coefficient and specific wear rate at 0.94m/s sliding speed. At each of carbon, copper and oxide lopper mixed with PTFE80%-polyimide20%. In case of copper10%, at 0.94m/s sliding speed, the mean friction coefficient shows 0.087, which is the lowest value in all specimens. In case of the specific wear rate, copper30% specimen shows the lowest value of $2.537E-5(mm^3/Nm)$ in all specimens.

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Wear Mechanism of Plasma-Sprayed Coating in Mo- and Co-Based Alloy

  • Lee, Soo W.
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.108-113
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    • 1995
  • Wear and friction behavior of plasma-sprayed coatings in Mo- and Co-based alloy were studied for the application of piston-ring automobile engine. The plasma-sprayed coatings were varied with gun current density, gas flow, and distance. The surface roughness, microhardness, and wear volume were measured depending on the spray distances. The high temperature hardness value were also measured as a function of temperature. Ball-on-disc geometry configuration tribometer was utilized in air. The wear tests were performed in the temperature ranges from room temperature to 825$^{\circ}$C to investigate the tribological trend of the piston-ring materials in the lack of lubricant. The cross sections of wear track were investigated, using microscopy.

Laser Hardening of Piston Ring Groove (피스톤 링그루브의 레이저 열처리)

  • Song, Y.K.;Suh, S.
    • Journal of the Korean Society for Heat Treatment
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    • v.10 no.3
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    • pp.165-171
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    • 1997
  • Laser hardening for the piston ring groove of ductile cast iron was tried. Mechanical and microstructural investigation for the hardened area indicated that the laser heating technique could replace conventional induction hardening process completely and further showed that post grinding process would be eliminated by minimizing bulging of heat treated area. In laser hardening, the volume increase caused by martensitic phase transformation proved to be less than $10{\mu}m$, which insures no post machining on the hardened surface. As expected, the depth of hardening was inversely proportional to the beam scanning velocity and the highest surface hardness was obtained at the beam velocity of 0.75m/min. Heat treatment using phosphate coating demonstrated quite comparable result to the case of graphite suscepter.

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