• Transactions of the Korean Society of Automotive Engineers
• /
• v.18 no.1
• /
• pp.112-119
• /
• 2010

Recently, as the matters of environmental pollution, the energy exhaustion and alternative energy source have become more important issues, around industrial countries and the effort to improve fuel consumption is progressed continuously for decrease of air pollution. In an effort to improve fuel consumption for passenger cars, the study of DLC (Diamond Like Carbon) coating which is widely known to good wear characteristics come to the forefront. Therefore, in present study, it was investigated to the influence of DLC coating layer for wear characteristics with the piston ring material and then suggested to the development process for advanced automotive engine parts that showed improved wear characteristics. From these results, Finally, it will be contributed to improve the fuel consumption for passenger vehicles.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.15 no.5
• /
• pp.91-96
• /
• 2006

The friction and wear properties of ceramics are very important in the applications to engineering ceramic parts such as seal rings, pump parts, automobile meter parts, and so on. In this study, the effects of each other purity on the mechanical and tribological properties of purity zirconia ceramics were investigated. Also in order to determine the effects of sliding distance, sliding speed, contact load, friction coefficient, the amount of worn out material at a certain time, and the prepared composites were measured. Crystalline phases and microstructure were examined with XRD and SEM. The results show that we obtained the good properties of friction coefficient and wear resistance at the purity 99.5% of zirconia. than this of the purity 95% were great at the wear amount of worn out material.

• Journal of Advanced Marine Engineering and Technology
• /
• v.33 no.7
• /
• pp.1044-1051
• /
• 2009

During contact between surfaces, there is wear and the generation of wear. The particles contained in the lubricating oil carry detailed and important monitoring information about the condition of the machine. Therefore, this paper was undertaken for the Ferrography system of wear debris generated from a lubricated moving machine surface. The lubricating wear test was performed under different experimental conditions using the Falex wear test of the Pin and V-Block types by Ti(C,N) coated. It was shown from the test results that wear particle concentration(WPC), wear severity index(Is) and size distribution have come out all higher with increases in sliding friction time. With the Ferrogram thin leaf wear debris as well as ball and plate type wear particles were observed.

• Journal of the Korean institute of surface engineering
• /
• v.29 no.6
• /
• pp.745-752
• /
• 1996

Wear property of plasma spray coating in $Cr_2O_3$ powder manufatured of spray dry method on the aluminum substrate was inspected for the application of piston-ring of automotive enginel. The plama spray coatings were varied with feed rate and particle size. Used the ball-on disc type tribometer, wear volume, friction, surface rougness were investigated. The delamination of the coating layer were observed with SEM. Also the cross-section of wear track were investigated, using optical microscopy. As a result of experiment, wear mechanism was addressed in the various coating process.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.4 no.4
• /
• pp.58-71
• /
• 1996

A model which calculates the hydrocarbon emissions from spark ignition engines is presented The model contains the formation of HC emissions due to both crevices around piston ring top land and oil films on the cylinder wall. The model also considers in-cylinder oxidation and exhaust port oxidation of desorbed HC from crevices and oil films after combustion process. The HC emissions model utilizes the results of SI engine cycle simulation. The model predicts well the trends of HC emissions from the engines when varying engine parameters.

• International Journal of Automotive Technology
• /
• v.2 no.2
• /
• pp.47-52
• /
• 2001

For the wear protection of cylinder bore in aluminum cast material the internal plasma spraying technology offers a new economical solution. The size and the weight of the engine blocks significantly can be decreased in comparison with the traditional cast iron sleeves. The coefficient of friction between piston ring and cylinder wall sensitively can be reduced and the wear resistance increased from several factors. The paper gives an overview of the technology from the AlSi cast alloys for engine block to the non destructive testing technology used after the machining by diamond honing. The actual results in engines of different types also will be shown. The economical advantages of the plasma spraying (or the internal coating in cylinder bore also will be discussed in comparison with the different alternatives of technology. The aspect of the market introduction also will be discussed in this paper.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.8 no.3
• /
• pp.1-11
• /
• 2000

Instantaneous temperature probes were manufactured by pressing method. By using these probes, the instantaneous surface temperature and unsteady heat flux in the cylinder liner of DOHC engine were measured. The main results are as follows; ⅰ) the instantaneous surface temperature of cylinder liner are affected by the contact of piston ring as well as burning gas. ⅱ) the wall temperature of the siamese portion is much higher than other parts. ⅲ) it was shown that the rising trend of heat flux by burning gas are nearly limited to the 1/2-stroke distance from the top of cylinder liner.

• Journal of the korean Society of Automotive Engineers
• /
• v.18 no.2
• /
• pp.72-92
• /
• 1996

식물유, 어유 및 축산 폐기물을 포함한 동식물성 기름은 어느 연료든지 기관의 연료로서 사용 가능하지만, 이들 연료는 점도가 높고, 저휘발성이어서 착화지연기간동안에 가연성혼합기 생성이 어려워 저 NOx이며, 정숙한 운전이 사능할 뿐 아니라 경유정도의 열소비율 및 배기 매연농도로 디젤기관의 대체 연료로서의 충분한 가능성이 있는 연료임을 확인하였다. 그러나, 고점도에 의한 분무 특성의 악화에 기인한 분무입자의 증대로 미연소분에 의한 carbon deposit 및 piston ring stick 등이 문제점으로 지적되었다. 그러나, 이같은 문제점의 해결책으로 경질유와의 혼합, 에스테르 변환 및 연료의 가열등 여러 해결책을 제시하였고, 배기가스분석결과도 양호함을 확인하였다. 이같은 biomass 연료 일종인 식물유가 아무런 변화없이 이용되기 위해서는 고과급화, 단열 및 연소실의 적절한 설계가 필요할 것으로 생각된다. 따라서, 현재의 실황을 생각한다면 기존기관을 특별하게 개조함이 없이 사용을 전제로 할 때 식물유의 이용은 local 에너지로서, 생산, 전환 또는 이용기술의 개발과 동시에 화석에너지의 보충적인 에너지로 고려하는 것이 유효할 것으로 생각된다.

• Journal of Advanced Marine Engineering and Technology
• /
• v.32 no.3
• /
• pp.430-436
• /
• 2008

Recently, there are many cases to use a ship's engine performance analyzer(SEPA) to measure pressure in cylinder and top dead center(TDC) of piston of engine, and analyze its performance such as fuel injection time and horsepower as well as wear of piston ring. But, SEPA needs TDC pulses($T(1){\sim}T(n)$) generated when pistons of engine are located to the TDC position ($TDC(1){\sim}TDC(n)$), these pulses are gathered from sensors connected to gear wheel of the propeller shaft in the remote distance from the measurement point. Therefore, operators need a long wire cable(WRC) to TDC detecting sensor to get these pulses, but this method is a very uncomfortable and expensive in case of installation, and it might decrease user's purchase desire. In this paper, we design and fabricate a small and inexpensive MODEM cable(M0C) so that it may be available to transmit TDC pulse generated from sensor in propeller shaft through existing power line. We also verify the facts that this MOC can be applied to SEPA and the effectiveness of the system through the experiments.

• Journal of Power System Engineering
• /
• v.6 no.1
• /
• pp.20-26
• /
• 2002

The purpose of this study is preventing the stick, scuffing, scratch between piston and cylinder in advance, and obtaining data for duration test in actual engine operation. The temperature gradient in cylinder bore according to coolant temperature were measured using $1.5{\ell}$ class diesel engine. 20 thermocouples were installed 2mm deep inside from cylinder wall near top ring of piston in cylinder block, at which points major thermal loads exist. It is suggested as proper measurement points for engine design by industrial engineers. Under full load and $70^{\circ}$, $80^{\circ}C$ and $90^{\circ}C$ coolant temperature conditions, the temperature in cylinder block and engine oil increased gradually according to the increase of coolant temperature, the siamese side temperature of top dead center is $142^{\circ}C$ in peripheral distribution, that is about $20^{\circ}C$ higher than that at thrust, anti-thrust, and rear side temperature, respectively. The maximum pressure of combustion gas in $70^{\circ}C$ coolant temperature is about 2 bar lower than those of $80^{\circ}C$ and $90^{\circ}C$ coolant temperature. The engine torque in $80^{\circ}C$, $90^{\circ}C$ coolant temperature condition is about 4.9Nm higher than that of $70^{\circ}C$ coolant temperature.