• 제목/요약/키워드: pipe test

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Applicability of Existing Fracture Initiation Models to Modern Line Pipe Steels

  • Shim, Do Jun
    • 한국압력기기공학회 논문집
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    • 제12권2호
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    • pp.1-24
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    • 2016
  • The original fracture criteria developed by Maxey/Kiefner for axial through-wall and surface-cracked pipes have worked well for many industries for a large variety of relatively low strength and toughness materials. However, newer line pipe steels have some unusual characteristics that differ from these older materials. One example is a test data that has demonstrated that X80 line-pipe with an axial through-wall-crack can fail at pressures about 30 percent lower than predicted with commonly used analysis methods for older steels. Thus, it is essential to review the currently available models and investigate the applicability of these models to newer high-strength line pipe materials. In this paper, the available models for predicting the failure behavior of axial-cracked pipes (through-wall-cracked and external surface-cracked pipes) were reviewed. Furthermore, the applicability of these models to high-strength steel pipes was investigated by analyzing limited full-scale pipe fracture initiation test results. Based on the analyzed results, the shortcomings of the available models were identified. For both through-wall and surface cracks, the major shortcomings were related to the characterization of the material toughness, which generally leads to non-conservative predictions in the J-T analyses. The findings in this paper may be limited to the test data that were consider for this study. The requisite characteristics of a potential model were also identified in the present paper.

원전 냉각수 취수용 지중매설 GFRP관의 구조적 거동 조사 (An Investigation of Structural Behavior of Underground Buried GFRP Pipe in Cooling Water Intake for the Nuclear Power Plant)

  • 이형규;박준석
    • 복합신소재구조학회 논문집
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    • 제6권2호
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    • pp.91-96
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    • 2015
  • GRP pipe (Glass-fiber Reinforced Plastic Pipe) lines making use of FRP (Fiber Reinforced Plastic) are generally thinner, lighter, and stronger than the existing concrete or steel pipe lines, and it is excellent in stiffness/strength per unit weight. In this study, we present the result of field test for buried GRP pipes with large diameter(2,400mm). The vertical and horizontal ring deflections are measured for 387 days. The short-term deflection measured by the field test is compared with the result predicted by the Iowa formula. In addition, the long-term ring deflection is predicted by using the procedure suggested in ASTM D 5365(ANNEX) in the range of 40 to 60 years of service life of the pipe based on the experimental results. From the study, it was found that the long-term vertical and horizontal ring deflection up to 60 years is less than the 5% ring deflection limitation.

전산유체역학을 이용한 직접 접촉식 히트파이프의 응축부 형상에 따른 성능비교 (Performance Comparison on the Condenser Shapes of Direct Contact Heat Pipe using CFD)

  • 고요한;강경문;서태범
    • 한국태양에너지학회:학술대회논문집
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    • 한국태양에너지학회 2008년도 춘계학술발표대회 논문집
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    • pp.203-208
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    • 2008
  • The purpose of this study is to compare the different shapes of condenser of the direct contact heat transfer from the heat pipe condenser to the receiving water using CFD. The heat transfer from the working fluid of the heat pipe to receiving fluid flows through the manifolder is one of the important part in evacuated solar collector system. The retrenchment of the thermal resistance between the heat pipe and the manifolder could increase the thermal performances of the whole system. Recently, direct heat transfer from the heat pipe condenser wall to the receiving water was suggested and accompanied experiments were achieved. This experiment shows the better performances of the direct contact heat transfer analogically. Preceding calculations are carried out for the performance comparison: mesh dependence test, discretization method test and equation model test. with these preceding tests, 4 different shapes of condenser are compared and each case were set up for the same heat flux at the condenser wall. The calculation result shows that the efficiency of the extended surface condenser shape is 10% higher then the that of the others.

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지중매설 폴리에틸렌 관의 단기거동 예측 (Prediction of Short-term Behavior of Buried Polyethylene Pipe)

  • 박준석;이영근;김선희;박정환;김응호
    • 상하수도학회지
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    • 제26권6호
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    • pp.907-914
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    • 2012
  • Flexible pipes take advantage of their ability to move, or deflect, under loads without structural damage. Common types of flexible pipes are manufactured from polyethylene (PE), polyvinyl chloride (PVC), steel, glass fiber reinforced thermosetting polymer plastic (GFRP), and aluminum. In this paper, we present the result of an investigation pertaining to the short-term behavior of buried polyethylene pipe. The mechanical properties of the polyethylene pipe produced in the domestic manufacturer are determined and the results are reported in this paper. In addition, vertical ring deflection is measured by the laboratory model test and the finite element analysis (FEA) is also conducted to simulate the short-term behavior of polyethylene pipe buried underground. Based on results from soil-pipe interaction finite element analyses of polyethylene pipe is used to predict the vertical ring deflection and maximum bending strain of polyethylene pipe.

감육 배관의 손상모드에 미치는 감육부 길이의 영향 (Effects of Thinning Length on Failure Mode of Local Wall Thinned Pipe)

  • 김진원;박치용;이성호;강태경
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.357-362
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    • 2001
  • The pipe fracture tests were performed on 102mm-Sch.80 carbon steel pipe with various local wall thinning shapes, in order to understand failure behavior of thinned pipe. Pipe specimens were subjected to monotonic bending moment, using 4-points loading system, under internally pressurized condition. From the results of experiment, the failure mode, load carrying capacity, and deformability of local wall thinning pipe were investigated. Failure mode of thinned pipe depended on magnitude of internal pressure and thinning length as well as loading direction and thinning depth and angle. The variation in load carrying capacity and deformability of thinned pipe with length of thinned area was determined by stress type appled to thinning region and circumferential thinning angle. Also, the effect of internal pressure on failure behavior was dependent on failure mode of thinned pipe, and it promoted crack occurrence and mitigated local buckling at thinned area.

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파이프하우스의 구조안전에 관한 실험적 연구 (Experimental Studies on the Structural Safety of Pipe-Houses)

  • 김문기;남상운
    • 생물환경조절학회지
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    • 제4권1호
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    • pp.17-24
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    • 1995
  • 본 연구는 파이프하우스의 구조적 안전성을 검토하는데 필요한 기초자료를 구축하기 위하여 실시하였다. 지반에 매입된 파이프의 지점상태를 검토하여 적합한 구조해석 모델을 찾고, 파이프를 말뚝기초로 가정했을 때의 파이프의 지지력 및 인발 저항력을 구하기 위하여 모형 실험을 실시하였으며, 그 결과를 요약하면 다음과 같다. 1. 파이프하우스의 지점상태를 검토해본 결과 단동 하우스에서는 수평 및 연직하중 모두 고정으로, 연동하우스에서는 수평하중 재하시 힌지, 연직 하중 재하시 고정으로 해석하는 것이 실험치에 더 가까운 것으로 나타났다. 2. 지반에 매입된 파이프의 인발저항력은 파이프 직경 및 매입깊이에 따라 논의 연한지반에서는 35-54kg, 밭의 보통지반에서는 61-98kg, 단단한 지반에서는 108-120kg이상으로 나타났으며, 파이프와 흙사이의 주변마찰력은 1.51-4.76t/$m^2$정도의 범위를 보였다. 3. 파이프 직경 및 매입깊이에 따른 기초 지지력은 연한지반의 경우 35-76kg, 보통지반은 88-158kg, 단단한 지반은 131-305kg의 범위를 보였으며, 파이프의 선단지지력은 연한지반 0-22kg, 단단한 지반 22-140kg으로 나타났다. 4. 국내에서 많이 보급되어 있는 대표적인 파이프하우스의 경우, 적설심 30cm 까지는 파이프의 매입깊이가 30cm이면 지지력이 충분하지만 그 이상의 적설심에서는 지반의 종류에 따라 매입깊이를 증가시켜야 하고, 인발저항의 경우도 풍속 30㎧까지는 매입깊이 30cm이면 충분하지만 그 이상의 풍속에 대하여는 매입깊이를 증가시키거나 보강이 필요한 것으로 나타났다.

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상수도 배관의 갱생 공정을 위한 배관 건설 로봇 개발 (Development of the Pipe Construction Robot for Rehabilitation Work Process of the Water Pipe Lines)

  • 정명수;이재열;홍성호;장민우;신동호;함제훈;서갑호;서진호
    • 로봇학회논문지
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    • 제16권3호
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    • pp.223-231
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    • 2021
  • In this paper describes the research and development of a pipe robot for pipe rehabilitation construction of old water pipes. After the water supply pipe construction, the pipe is leaking, damaged, and aging due to corrosion. Eventually, resistance to the flow of water in lower supply efficiency and contaminated water such as rusty water, finally in various consumer complaints. In order to solve this problem, rehabilitation construction robot technology is required to secure the construction quality of pipe rehabilitation construction and restore the function of the initial construction period. The developed pipe rehabilitation construction robot required a hydraulic actuator for high traction and was equipped with a small hydraulic supply device. In addition, we have developed a hydraulic cylinder and a link system that supports the pipe inner diameter to develop a single pipe robot corresponding to 500 to 800mm pipe diameter. The analysis and experimental verification of the driving performance and unit function of the developed pipe reconstruction robot are explained, and the result of the integrated performance test of the pipe reconstruction robot at the water supply pipe network site is explained.

가로등주 소재 적용을 위한 200계 스테인리스강의 용접부 특성 연구 (A Study on the Welds Characteristics of 200 Grade Stainless Steel for Application of Street Pole Material)

  • 이병우;이도경;김현수;홍성현
    • 동력기계공학회지
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    • 제13권3호
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    • pp.33-39
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    • 2009
  • The aim of this study is to analyze the welds characteristics of the 205 stainless steel pipe for application of street pole material. The welds corrosion behavior of STS 205 pipe in 0.1 N sulphuric acid solution and 5% NaCl solution at room temperature was studied using both salt spray test and potentiodynamic polarization experiment. The morphology and components of corrosion products on surface of STS 205 pipe welds were investigated using SEM/EDX. The tensile strength and yield strength values of STS 205 plate were 715 MPa and 369 MPa respectively. The microvickers hardness values of STS 205 pipe welds were slightly increased than that of STS 304 pipe welds. Corrosion current density($I_{corr.}$) and critical current density($I_{crit.}$) values of STS 205 pipe welds in 3.5% NaCl solution were $1.89{\times}10^{-6}$ $A/cm^2$ and $15.8{\times}10 ^{-6}$ $A/cm^2$. The corrosion resistance of SIS 205 pipe welds was similar to its STS 304 pipe welds. The STS 205 and 304 pipe welds passive films were chromium oxide. Especially, the STS 205 pipe welds showed good corrosion resistance in 0.1 N sulphuric acid. This is attributed to the forming of protective chromium oxide on the surface of STS 205 pipe welds.

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고강도 강관말뚝의 항타후 구조성능 분석 (Structural Capacity of High Strength Steel Pipe Pile After Pile Driving)

  • 나승민;유한규
    • 대한토목학회논문집
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    • 제31권6C호
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    • pp.251-258
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    • 2011
  • 강관말뚝은 오랫동안 다양한 깊은 기초에 적용되어 왔으나 최근 강재가격의 상승으로 균질한 품질, 큰 강성, 용이한 시공 등의 장점에도 불구하고 기술자들이 자유롭게 적용 못하고 있다. 그러므로 강관말뚝으로 시공할 경우에는 초기 항타후 계획고 이상에서 절단된 강관을 재활용할 수 있다면 공사비를 절감하는데에 기여할 수 있다. 이러한 사유로 인하여 시공자들은 항타후 절단된 강관말뚝을 새롭게 시공할 말뚝과 함께 시공하고자 하나 명확한 정량적인 항타후 강관말뚝의 거동특성의 부재 및 재활용을 위한 적절한 대응방법과 기준의 부재로 인하여 말뚝의 건전도 문제, 문제 발생시의 대응방법 부재 등이 실제 현장에서 종종 발생하고 있다. 본 연구에서는 신규 강관말뚝과 사용자 하중 또는 극한 하중을 받은 강관말뚝에 대하여 현장에서 수행한 말뚝 동재하시험과 실내에서의 피로시험, 인장시험, 샤르피 충격시험을 실시하여 그 결과를 비교분석하였다. 시험결과로부터 허용응력 수준의 항타응력이 발생한 사용 하중조건에서는 항복강도의 변화가 2% 이하이며 최대 허용항타응력($0.9{\sigma}_y$)을 항타횟수가 3000회까지 받은 극한 하중조건에서는 항복강도의 변화가 5% 이하인 것을 확인할 수 있다. 또한 각 변수의 민감도를 확인하기 위하여 통계분석을 실시하였다. 모든 실험결과로부터 강관말뚝의 재활용 가능여부에 대한 판단 기준은 항복강도의 변화 보다는 오히려 샤르피충격에너지, 용접부에서의 강도변화 및 품질관리, 강관의 단면 변화, 항타후 강관의 국부좌굴에 기인하는 것을 확인할 수 있었다.