• Title/Summary/Keyword: pipe test

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Mechanical Strength Evaluation of A53B Carbon Steel Subjected to High Temperature Hydrogen Attack

  • Kim, Maan-Won;Lee, Joon-Won;Yoon, Kee-Bong;Park, Jai-Hak
    • International Journal of Safety
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    • v.6 no.2
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    • pp.1-7
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    • 2007
  • In this study mechanical strength of A53B carbon steel was analyzed using several types of test specimens directly machined from oil recycling pipe experienced a failure due to hydrogen attack in chemical plants. High temperature hydrogen attack (HTHA) is the damage process of grain boundary facets due to a chemical reaction of carbides with hydrogen, thus forming cavities with high pressure methane gas. Driven by the methane gas pressure, the cavities grow on grain boundaries forming intergranular micro cracks. Microscopic optical examination, tensile test, Charpy impact test, hardness measurement, and small punch (SP) test were performed. Carbon content of the hydrogen attacked specimens was dramatically reduced compared with that of standard specification of A53B. Traces of decarburization and micro-cracks were observed by optical and scanning electron microscopy. Charpy impact energy in hydrogen attacked part of the pipe exhibited very low values due to the decarburization and micro fissure formation by HTHA, on the other hand, data tested from the sound part of the pipe showed high and scattered impact energy. Maximum reaction forces and ductility in SP test were decreased at hydrogen attacked part of the pipe compared with sound part of the pipe. Finite element analyses for SP test were performed to estimate tensile properties for untested part of the pipe in tensile test. And fracture toughness was calculated using an equivalent strain concept with SP test and finite element analysis results.

A Study on the Evaluation of the Pipe Fracture Characteristic (실배관 파괴특성 평가에 관한 연구)

  • Park Jae-Sil;Kim Young-Jin;Seok Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.1 s.232
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    • pp.107-114
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    • 2005
  • In order to analyze the elastic-plastic fracture behavior of a structure, the fracture resistance curve of the material should be known first. The standard CT specimen was used to obtain the fracture resistance curves of a piping system. However, it is known that the fracture resistance curve by the standard CT specimen is very conservative to evaluate the integrity of a structure. Also the fracture resistance curve is effected by the specimen geometry and the dimensions because of the constraint effect. The objective of this paper is to be certain the conservativeness of the fracture resistance curve by the standard CT specimen and to provide an additional safety margin. For these, the fracture tests using a real pipe specimen and the standard CT specimen test were performed. A 4-point bending jig was manufactured for the pipe test and the direct current potential drop method was used to measure the crack extension and the length for the pipe test. Also finite element analyses were performed with a CT specimen and a pipe in order to prove the additional safety margin. From the result of tests and analyses of the pipe and the standard CT specimen, it was observed that the fracture analysis with the standard CT specimen is conservative and the additional safety margin was proved.

Characteristics of Uplift Capacity of House Pipe Foundation according to Foundation Types and Soil Conditions (기초형식 및 지반조건에 따른 하우스파이프기초의 인발저항력 특성)

  • Song, ChangSeob;Jang, UngHee;Choi, DookHo;Kim, JungChul
    • Journal of The Korean Society of Agricultural Engineers
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    • v.62 no.1
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    • pp.117-126
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    • 2020
  • The area of facility horticulture in Korea is increasing rapidly, the single-span pipe house which uses galvanized steel pipe as the main rafters occupies 78.7% of the facility area. Lightweight structures such as the single-span pipe house are vulnerable to meteorological disasters such as strong winds, economic losses of the state, local governments and farmers are continuing as construction does not meet the design standards. In order to minimize economic losses in the horticultural specialty facilities sector, the Rural Development Administration has been operating the horticultural disaster resilient standard for horticultural specialty facilities since April 2007. The only standard for the pipe connector is the disaster resilient standard, there is no standard for the uplift capacity of the house pipe foundation and the research on it is also insufficient. The purpose of this study is to investigate the characteristics of uplift capacity according to the foundation type, compaction ratio and embedded depth through soil box test. The results of the maximum uplift capacity according to the type, compaction ratio and embedded depth can be used as the basic data for the basic design of the pipe house conforming to the disaster resilient standard. Due to the limitation of soil box test, it may be different from the behavior of pipe house installed on site. In the future, the field test and the actual pipe house should be made and supplemented by comparing this result with the field test values.

Development of Repair System for Drain Pipe to Enhance Safety (하수관거 안전성 향상을 위한 보수 시스템 개발)

  • Chung, Jee-Seung;Kang, Weon-Dae
    • Journal of the Korean Society of Safety
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    • v.26 no.6
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    • pp.45-53
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    • 2011
  • This study was performed to develop repair and reinforcing materials in sewage drain pipe by using 40% of CAC(Calcium Aluminate Cement) and 4% of Polymer Powder. Regarding reinforcing materials to enhance load-bearing capacity, polyester textile and wire mesh were adopted and then they were evaluated by the measurement of deflection and Stress-strain Relationship. Two types of drain pipe made by concrete and PE were considered as plain specimens and then loading test were performed after repaired by CAC mortar impregnated reinforcing materials. As the test results of the load-bearing test on both drain pipe, there was higher load-bearing capacity on the specimen adopted wire mesh but debonding of repair mortar was found due to stiffness of wire mesh. By the way, repair system using CAC mortar impregnated polyster textile without wire mesh showed satisfactory results including bonding and load-bearing capacity regardless substrate, so this repair system using by mixture of CAC mortar and polyster textile is suggested as the reasonable repairing method within this experimental scope.

Verification of Applicability of Buried GFRP Pipe through Model Test and Numerical Analysis (실내모형실험과 수치해석을 통한 지중매설된 GFRP관의 거동 특성)

  • Kwon, Hyuk-Joon;Yoon, Myung-June;Kim, Jin-Hyun;Lee, Myung-Jae;Kim, Hong-Taek
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.1050-1059
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    • 2010
  • The GFRP(Glass-Fiber Reinforced Plastic) Pipe is designed to behave safely against the external forces and to secure stability of deformation and settlements in pipe, Since it is laid under the ground. In this syudy, the evaluation for stability was carried out by performing the preliminary numerical analysis to decide the sclae effect in case of indoor model test. As a result of, strain of laying pipes is preponderantly reviewed. Numerical analysis is conducted to evaluate on the field application through the comparison concerning relations between deformation and differential settlement in the GFRP and hume pipes.

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Structural Integrity Evaluation of Fuel Test Loop Submerged in Water Subjected to Postulated Pipe Rupture

  • Lee, Choon-Yeol;Kwon, Jae-Do;Lee, Yong-Son;Kim, Kil-Soo;Kim, Jun-Yeun
    • Journal of Mechanical Science and Technology
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    • v.14 no.2
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    • pp.215-225
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    • 2000
  • The structural integrity of the fuel test loop (FTL) in a Korean experimental reactor is evaluated when the FTL, submerged in a water environment, is subjected to a postulated pipe rupture. The analyses are performed under static and dynamic conditions, imposing the thrust force history at each postulated pipe rupture section. Through analysis the following results are found: l) A double ended guillotine can not be expected based on the toughness of the material, 2) the structural integrity of the chimney surrounding the FTL would not impede the structural integrity by the pipe whip. All analyses are performed by finite element methods.

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A Study on the Lining of Reinforced Concrete Pipe Using Polymer-Modified Mortar (폴리머 시멘트 모르타르를 이용한 철근콘크리트 흄관 라이닝에 관한 연구)

  • 김영집;김한엽;조영구;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.333-338
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    • 2000
  • At present, reinforced concrete pipe has been widely used as drain pipe. However, many reinforced concrete pipe is exposed at deteriorated environment by the growth of a sulfur-oxidizing bacterium isolated from corroded concrete. The purpose of this study is to evaluate the effects of lining by polymer-modified mortar on the development in durability of reinforced concrete pipe. Polymer-modified mortars ate prepared with various polymer typer as cement modifier and polymer-cement ratio and rested for compressive and flexural strengths, adhesion in tension, acid resistance test, freezing and thawing test, and lining test of product in the field. From the rest results, it is apparent that polymer-modified mortars have good mechanical properties and durability as lining material. In practice, all polymers can be used as lining materials for reinforced concrete pip, and type of polymer, and polymer-cement ratio and curing conditions are controlled for good lining product.

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Characteristics of Bearing Capacity for H pile by Model Test (모형실험을 이용한 H말뚝의 지지력 특성)

  • 오세욱;이준대
    • Journal of the Korean Society of Safety
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    • v.16 no.3
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    • pp.99-105
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    • 2001
  • This paper presents results km a series of model tests oil vertically loaded single piles to compare the behaviors of H and pipe piles under the same ground condition. The aims of this paper were to compare the bearing capacity of H-pile md pipe piles under in the same ground condition and to estimate the effect of gravity acceleration and relative soil density. Relative density of soil were made to be 40%, 80% and embedded length of pile on sand was increased by 10, 12, 14, 16 times of the diameter of pile, respectively. As a results of test series, allowable load of H-pile is from 6.4% to 18.2% larger than allowable load of pipe pile in relative density 80% and from 9.1% to 39.4% larger than allowable load of pipe pile in relative density 40%. As a results of numerical analysis, we were predicted behaviour of stress-displacement of pile with model test. In the case of relative density 80% and 40%, bearing capacity of H pile represent from 17.74% to 18.6% larger than allowable load of pipe pile.

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Cracking Behavior of Prestressed Concrete Cylinder Pipe (프리스트레스트 콘크리트 실린더의 균열거동 연구)

  • Chung, Chul-Hun;Kim, Jong-Suk;Song, Na-Young
    • Journal of the Korean Society of Safety
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    • v.23 no.6
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    • pp.122-130
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    • 2008
  • The cracking behavior of prestressed concrete members is important for the rational evaluation of PCC pipes. However, the test data on the cracking behavior of PCC pipes are very limited. The purpose of the present study is to investigate the cracking behavior of PCC pipes under different settlement conditions. In this paper, experimental test on the full scale model of PCC pipe was conducted and observed in order to study cracking load in PCC pipes. Based test and FEM analysis results, this paper also presents the cracking load prediction in PCC pipe. Based on the numerical analysis results performed in this research, the cracking behaviors of PCC pipe with the variation of the settlement conditions were evaluated.

Development of Stress Intensity Factor Equation for the Notched Ring Test (NRT) Specimen (Notched Ring Test 저속균열 시험편의 응력확대계수정식화)

  • Pyo, Sooho;Choi, Sunwoong
    • Korean Journal of Materials Research
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    • v.24 no.2
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    • pp.87-92
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    • 2014
  • The Notched Ring Test(NRT) has proven to be very useful in determining the slow crack growth behavior of polyethylene pressure pipes. In particular, the test is simple and an order of magnitude shorter in experimental times as compared to the currently used Notched Pipe Test(NPT), which makes this method attractive for use as the accelerated slow crack growth test. In addition, since the NRT specimen is taken directly from the pipe, having maintained the cross-section, processing induced artifacts that would affect the slow crack growth behavior are not altered. This makes the direct comparison to the slow crack growth specimen in pipe from more meaningful. In this study, for comparison with other available slow crack growth methods, including the NPT, the stress intensity factor equation for NRT specimen was developed and demonstrated of its accuracy within 3% of that obtained from the finite element analysis. The equation was derived using a flexure formula of curved beam bending along with numerically determined geometric factors. The accuracy of the equation was successfully tested on 63, 110, 140, 160, 250, and 400 mm nominal pipe diameters, with crack depth ranging from 15 % to 45 % of the pipe wall thickness, and for standard dimensional ratio(SDR) of 9, 11, and 13.6. Using this equation the slow crack results from 110SDR11 NRT specimen were compared to that from the NPT specimen, which demonstrated that the NRT specimen was equivalent to the NPT specimen in creating the slow crack, however in much shorter experimental times.