• 제목/요약/키워드: pipe cutting

검색결과 69건 처리시간 0.024초

타공파이프 절단을 위한 이송시스템 개발에 관한 연구 (A Study on the development of transfer system of cutting punched pipes.)

  • 박진석;윤두환;정찬세;김용석;양순용
    • 유공압시스템학회:학술대회논문집
    • /
    • 유공압시스템학회 2010년도 춘계학술대회
    • /
    • pp.66-69
    • /
    • 2010
  • A punched pipe in a muffler for an automobile has many important variables, like location of holes in the pipe and length of the pipe related to noise reduction of a diffuser. This pipe is cut depending on length of product and this process, generally workers cut pipes by hands. In this process, there are many errors and it relies on the skill of workers, so it can happen that cycle time for complete product gets long and productivity gets low. Therefore, we need a vision system to distinguish holes in the punched pipe and a transfer system to set the cutting position automatically by moving the pipe depending on forward and backward part of the holes. This paper explains the development of an automatic transfer device which will cause the beating pipe to be cut correctly, exactly the same length as the product.

  • PDF

굴삭기 기반 강관말뚝 두부정리 및 절단 부위 핸들링 로봇의 개념디자인 및 기술적 타당성 분석 (Conceptual Design and Technical Feasibility Analysis of an All-in-one Attachment Based Steel Pipe Pile Cutting Robot)

  • 염동준;한재현;정의현;김영석
    • 대한건축학회논문집:구조계
    • /
    • 제34권11호
    • /
    • pp.45-54
    • /
    • 2018
  • The primary objective of this study is to develop a conceptual design of all-in-one attachment based steel pipe pile cutting robot that improves the conventional work in safety, quality, convenience and productivity. For this, the following research works are conducted sequentially; 1)literature review, 2)field investigation, 3)selection of element technology for conceptual design, 4)deduction of conceptual design and its work process, 5)technical feasibility analysis of the conceptual design and its work process. As a result, leveling laser and laser detector, plasma cutter, rotary grapple are selected as core technologies. Futhermore, a conceptual design and work process of an all-in-one attachment based steel pipe pile cutting robot are developed based on the core technologies. According to the technical feasibility analysis result, at least 76.8% of the respondents are selected positive answer about each device of the all-in-one attachment based steel pipe cutting robot. It is expected that the application range and impact on the construction industry will be enormous due to the increasing trend of the steel pipe pile market.

제관용 Sl7C의 소재온도에 따른 가공성 평가 (Machinability Evaluation of Sl7C Steel according to Workpiece Temperature)

  • 정영훈;김전하;강명창;김정석;김정근
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 추계학술대회 논문집
    • /
    • pp.493-497
    • /
    • 2002
  • In the part industry, pipe has required high accuracy in surface roughness and size. Especially, when producing the high frequency welding pipe, cutting process is very important as the finishing process that remove the hot welding bead. The objective of this paper is to investigate the hot machining high frequency welded pipe by simulation and experimental tests. To test the cutting process as hot machining, all cutting environment is reproduced in turning with heating system, and the test is accomplished by comparing with room temperature machining and hot machining in consideration of cutting force, tool wear and cutting temperature.

  • PDF

End shape and rotation effect on steel pipe pile installation effort and bearing resistance

  • Saleem, Muhammad A.;Malik, Adnan A.;Kuwano, Jiro
    • Geomechanics and Engineering
    • /
    • 제23권6호
    • /
    • pp.523-533
    • /
    • 2020
  • The current study focuses on the effect of the end shape of steel pipe piles on installation effort and bearing resistance using the pressing method of installation under dense ground conditions. The effect of pile rotation on the installation effort and bearing resistance is also investigated. The model steel piles with a flat end, cone end and cutting-edge end were used in this study. The test results indicated that cone end pile with the pressing method of installation required the least installation effort (load) and showed higher ultimate resistance than flat and cutting-edge end piles. However, pressing and rotation during cutting-edge end pile installation considerably reduces the installation effort (load and torque) if pile penetration in one rotation equal to the cutting-edge depth. Inclusion of rotation during pile installation reduces the ultimate bearing resistance. However, if penetration of the cutting-edge end pile equal to the cutting-edge depth in one rotation, the reduction in ultimate resistance can be minimized. In comparing the cone and cutting-edge end piles installed with pressing and rotation, the least installation effort is observed in the cutting-edge end pile installed with penetration rate equal to the cutting-edge depth per rotation.

차량 소음기용 다공파이프 자동절단 메커니즘 설계에 관한 연구 (A Study on the Design of the Automatic Cutting Mechanism of the Perforation Pipes in an Automobile Muffler)

  • 김용석;정찬세;양순용
    • 한국생산제조학회지
    • /
    • 제20권3호
    • /
    • pp.350-356
    • /
    • 2011
  • In this paper, we proposed the automatic cutting mechanism of the perforation pipes in an automobile muffler. This cutting mechanism makes continuous work possible, because it performs the batch work via the sequential operation of loading, feeding, cutting, and discharging. The proposed cutting mechanism consists of the frame unit, escape unit, turning unit, feeding unit, vision system, clamping unit, spindle/cutting unit and cooling unit. And, these mechanisms have been modularized through mechanical, dynamical and structural optimized design using the SMO (SimDesigner Motion) analysis module. Also, the virtual prototype was carried out using the 3-D CAD program. The cutting process cycle is performed in the order of loading, vision processing, feeding, clamping, cutting and discharging. And the cycle time for cutting one piece was designed to be completed in four seconds.

반복학습제어기를 이용한 자석식 자동 파이프 절단 로봇의 제어 (Control of Automatic Pipe Cutting Robot with Magnet Binder Using Learning Controller)

  • 이성환;김국환;임성수;이순걸
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.541-546
    • /
    • 2005
  • Tracking control of an automatic pipe cutting robot (APCROMB) is studied. Using magnetic force APCROMB, which is designed and developed in Kyung Hee University, binds itself to the pipe and executes unmanned cutting process. The gravity effect on the movement of APCROMB varies as it rotates around the cylindrical pipe laid in the gravitational field. To maintain a constant velocity and consistent cutting performance against the varying gravitational effect, the authors adopt a multi-rate repetitive learning controller (MRLC), which learns the required effort to cancel the repetitive tracking errors caused by nonlinear effect. In addition to the varying gravity effect other types of nonlinear disturbances including backlash in the driving system and the slip between the wheels of APCROMB and the pipe also cause degradation in the cutting process. In order to identify those nonlinear disturbances the position estimation based on the encoder attached at the motor is not good enough. To identify the absolute angular position of APCROMB the authors propose the angular position estimation based on the signals from a MEMS-type two-axis accelerometer mounted on APCROMB. The tracking performances of APCROMB with a MRLC using the encoder-based position estimation is experimentally measured and results are shown. Also the difference between the encoder-based angular displacement measurement and the accelerometerbased angular displacement measurement is included.

  • PDF

다열 고속 파이프 절단기 개발에 관한 연구 (A Study on the Development of Multi-Way High Speed Pipe Cutting Machine)

  • 이춘만;신상훈
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 추계학술대회 논문집
    • /
    • pp.950-953
    • /
    • 2005
  • This study presents development of a multi-way high speed pipe cutting machine to improve production rate of pipe cut pans. In this paper, structural and modal analysis for the developed machine is carried out to check safety of the machine design. The analysis is carried out by FEM simulation using the commercial software, CATIA V5. The machine is modeled by placing proper shell and solid finite elements. The final results of analysis are applied to the design of multi-way high speed pipe cutting machine and the machine is successfully developed.

  • PDF

6축 CNC 파이프 코스터 전용 CAM 프로그램 구현 (Implementation of CAM Program for 6-Axis CNC Pipe Coaster)

  • 노태정;이욱진
    • 한국산학기술학회논문지
    • /
    • 제10권9호
    • /
    • pp.2202-2209
    • /
    • 2009
  • 모관과 지관의 다양한 접합형상에 대하여 접합궤적을 수학적으로 유도하였다. 이 접합궤적에 용접부의 루트갭 및 절단폭 등을 보정하여 실제적으로 절단궤적을 결정하여 NC 코드를 생성하고 그 경로를 확인하기 위하여 ghost 기능을 구현하였다. 척회전인 C축의 8개 구간별로 A, B축의 Tilting을 사용하여 개선 기능을 구현하였으며, 이는 절단궤적을 따라서 절단하면서 동시에 개선이 가능하도록 6축 CNC 파이프 코스터 전용 CAM 프로그램을 개발하였다.