• Tribology and Lubricants
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• 제33권3호
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• pp.98-105
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• 2017

A pin-on-disk test is performed to measure the wear volume of a ductile cast iron (DCI) roll when it wears down using a high carbon steel and two alloy steels at different sliding velocities between the roll and the material (steel). Normal pressure is set as constant and test temperatures are 400, 500 and $600^{\circ}C$. In addition, thermal softening behavior of the DCI roll is examined using a high-temperature micro-hardness tester and the surface hardness variation of the DCI roll is expressed in terms of temperature and heating time. Based on experimental data, a wear coefficient used in Archard's wear model for each material is obtained. The wear volume is clearly observed when the test temperature is $400^{\circ}C$ and sliding velocity varies. However, it is not measured at temperatures of $500^{\circ}C$ and $600^{\circ}C$ even with variations in sliding velocity. From the optical photographs of the pin and disk, the abrasive wear is observed at $400^{\circ}C$ clearly, but no at $500^{\circ}C$ and $600^{\circ}C$. At higher temperatures, the pin surface is not smooth and has many tiny caves distributed on it. It is found that wear volume is dependent on the carbon contents rather than alloy contents. Results also reveal that the variations of wear coefficients are almost linearly proportional to the carbon contents of the material.

• Tribology and Lubricants
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• 제26권1호
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• pp.7-13
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• 2010

This experimental study presents tribological characteristics under boundary lubrication contacts associated with electrorheolocal (ER) fluid. ER fluid is prepared by using phosphorated starch particles and silicone oil. Experimental apparatus of tribological tester is designed and constructed to evaluate tribological characteristics of pin specimens. Wear tests under boundary lubrication of ER fluid are experimentally performed under consideration of several operational factors such as normal load, sliding distance, sliding speed and specimen materials: steel, copper and aluminum. After wear test, microscopic surface changes of the worn pin specimens are analyzed in order to investigate measured wear characteristics by using the scanning electron microscope (SEM) as well as surface profilometer. In addition, the chemical wear characteristics are investigated by using energy dispersive x-ray spectroscopy (EDS). Moreover, friction coefficient measurements under different materials of pin specimens are conducted for the tribological investigations. In order to verify the effect of starch phosphate particles in ER fluid, the wear test results with ER fluid are compared with test results with only silicone oil. The results clearly present that the phosphorated starch based ER fluid shows the stabilized wear as well as friction characteristics after run-in operations, but the wear rate under ER fluid is increased.

• 생물환경조절학회지
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• 제27권4호
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• pp.391-399
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• 2018

본 연구에서는 현장에서 사용되는 온실 강관의 이음 방법에 대해 휨성능을 평가하고 그 결과를 바탕으로 가장 휨성능이 우수한 이음 방법을 알아보았다. 실험 결과, 모든 실험체는 이음이 없는 실험체 보다 휨성능이 작았다. 그러나 모든 실험체의 최대 휨모멘트는 이음이 없는 실험체 소성모멘트의 1.07~1.3정도로 나타났다. 또한 연결방법에 따른 결과는 연결핀 보다 인발 실험체가 상대적으로 큰 휨성능을 보였다. 현장 이음 방법의 파괴 모드는 연결핀과 강관 끝부분의 응력집중에 의한 국부좌굴이 지배적이었다. 현장시공 시 강관을 절단 후 연결할 경우, 이음 없이 사용하는 것이 가장 우수한 휨성능을 발휘하지만 부득이 강관을 절단할 경우는 연결핀보다는 인발 강관에 직결나사로 고정한 이음 방법(SPJ-F)으로 시공하는 것이 유리할 것으로 판단된다.

• 수면정신생리
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• 제8권2호
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• pp.129-137
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• 2001

목 적 : 일상생활에서 하루 밤의 수면박탈은 흔히 있을 수 있다. 저자들은 전산화 신경인지검사를 통하여 38시간의 수면 박탈이 상지의 미세 운동수행능력에 어떠한 변화를 주는지를 연구하고자 하였다. 방 법 : 고려대학교 의과대학에 재학중인 학생중 정신적, 신체적으로 건강한 지원자 24명(M:F=21:3, mean age : $24.67{\pm}1.37$)을 대상으로 하였으며 모두 오른 손잡이었다. 또한 수면일지를 작성하게 하여 평소에 수면부족을 보이는 군은 배제하였다. Vienna Test System에서 나타날 수 있는 학습효과를 최소화하기 위하여 검사 하루 전에 미리 같은 검사를 시행하였다. 검사 전날 밤에 피험자들은 충분한 수면을 취하였으며, 검사 당일 오전 6시경에 기상하였다. 실험 첫날 오전 6시부터 다음날 오후 8시까지 38시간동안 수면을 박탈하였으며, 검사 첫날과 둘째 날의 오전 7시와 오후 7시, 총 4차례 Vienna Test System중 Motor Performance Series를 시행하였다. 실험기간 중에 모든 피험자에게 수면에 영향을 줄 수 있는 약물의 복용은 금지되었으며, 과도한 운동도 금지되었다. 자료는 SPSS를 이용하여 피험자당 4회 시행한 검사 결과를 Repeated ANOVA를 시행하였으며, 일중리듬을 고려하여 각 아침, 저녁 session끼리의 검사 결과를 paired t-test를 시행하여서 비교하였다. 결 과 : Motor Performance Series에서 수면박탈에 따라서 상지의 오른손의 운동 기능에 있어 수행능력의 저하가 나타났다. 각 소검사를 보면 tapping의 total number(p<.005), line tracking의 number of misses(p<.05), length of misses (p<.05), inserting short pin의 total length(p<.01), inserting long pin의 total length(p<.05), aiming의 number of misses (p<.05)에서 통계적으로 유의미한 기능의 저하가 나타났다. 결 론 : 이상의 결과는 38시간의 수면박탈만으로도 유의미한 운동기능의 저하가 나타난다는 것을 보여준 것이며, 특히 가장 예민하게 미세 운동기능을 발휘할 수 있는 우세한 오른손에서 기능저하가 나타났다. Inserting long pin보다는 inserting short pin 검사에서 기능이 저하되었고, line tracking, aiming에서 검사 결과의 수행 저하가 두드러진 것으로 보아서, 미세한 운동기능일수록 영향을 많이 받는다고 할 수 있겠으며, line tracking에서 전체 검사 시간은 감소되며, 수행에서 실수가 늘어난 것으로 보아, 수면박탈에 따라서 조급한 수행이 이루어진다고 보여진다. 또한 주어진 32초간의 시간 안에 최대한의 속도로 펜을 두드리는 tapping 검사에서 두드러진 저하를 보인 점에서, 수면박탈에 의하여 근육의 피로가 쉽게 나타난다고 생각 할 수 있겠다.

• 한국자동차공학회논문집
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• 제9권3호
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• pp.42-50
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• 2001

In this paper, the effects of scale formation in engine water jacket upon the thermal durability of engine itself and its component parts were studied. To understand the effect of quality of water, a full load engine endurance test for 50 hours was carried out with not-treated underground water. The followings were found through the tested engine inspection after the endurance test; 1-2 mm thick scale formation in the engine water jacket, valve seat wear, piston top land scuffing, piston pin stick, and cylinder bore scuffing in siamese area. In order to understand the causes of above test results, the heat rejection rate to coolant, the metal surface temperature of combustion chamber, and the oil and exhaust gas temperatures were measured and analyzed. The scale formed in the engine water jacket played a role as thermal insulator. The scale formed in the engine reduced the heat rejection rate to coolant and it caused to increase the metal surface temperature. The reduced heat rejection rate to coolant increased the heat rejection rate to oil and exhaust gas and increased the oil and exhaust gas temperature. Also, the reasons of valve seat wear, piston top land scuffing and cylinder bore scuffing, and piston pin stick quantitatively analyzed in this paper.

• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 2000년도 유체기계 연구개발 발표회 논문집
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• pp.359-365
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• 2000

Port facilities and marine structures used in marine environment were encountered to corrosion damages because of the influence of $Cl^-$. Generally, to protect these accidents, mainly applied anti-corrosion paint and epoxy coating. But it was still remained erosion-corrosion damage such as impingement erosion, cavitation erosion, deposit attack. There was needs to develope the new coating materials to protective those corrosion damages. This paper, polyester glass flake, vinylester glass flake lining and epoxy coating for SS were investigated electrochemical tests and cavitation erosion test for corrosion behaviour under sea water. The main results obtained are as follows, 1) Surface of epoxy coating appear erosion pin hole but surface of polyester glass flake and vinylester glass flake lining do not appear erosion pin hole after impingement-cavitation erosion test in sea water. 2) Weight loss of polyester glass flake and vinylester glass flake lining do not occur after impingement-cavitation erosion test in sea water. 3) Corrosion current density of polyester glass flake lining less drained than epoxy coating and substrate under corrosion potential.. 4) Corrosion current density of vinylester glass flake lining with three coating less drained than that of polyester glass flake lining with two coating.

• Journal of Advanced Marine Engineering and Technology
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• 제19권4호
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• pp.61-71
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• 1995

Nowadays the thin-walled metal bearing, which is made seperately from the bearing housing and has the ratio of wall thickness/bearing diameter being less than 1/30, are used in many newly developed large-sized slow speed diesel engines for the purpose of upgarding lubication performance and easy maintenance according to the trends of increasing output per cylinder and lowering engine speed. The type of this bearing has been used generally in many small-sized high speed engines applied for automobile, high speed craft and industrial power generation systems since 1950s. But the tranditional thick-walled bearings, whice are linned white metal on the bearing housing directly, have been installed on the large and slow speed engines until 1990s due to the easy manufacturing procedures. In this study we have calculated optimum dimensions of the metal bearing, fabricated special zigs for crush measurement, model test machine, 2 sets of specimens.(crosshead pin bearing, $\phi$818*552*20mm) for B & W 6S70MC(20, 940*88rpm), and evaluated metal constact phenomena of white metal, its friction coefficient, temparature rise through the model test and field performance test.

• 한국기계가공학회지
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• 제16권4호
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• pp.9-15
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• 2017

In hot forming process, the dies in which excessive worn or crack occurs is reused after repair. Generally hot forming dies are recycled through a welding repair method. Welding repair methods are highly dependent on the skills of engineer. It causes process defects such as dimensional defects and structural defects. Recently, the metal 3D printing method has been applied to the repair of used dies. The aim of this study is to evaluate the wear characteristics of AISI H13 tool steel repaired by 3D printing method. Three kinds of wear specimens were fabricated by using 3D printing, welding, and initial material. A pin-on-disk wear test was carried out to evaluate the wear characteristics. From the result of wear test, the wear characteristics of 3D printing method was superior to that of the welded material, and was similar to that of the initial material.

• 한국재료학회지
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• 제15권12호
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• pp.824-828
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• 2005

In this study the effect of the content of $TiB_2$ on wear properties was investigated. $Cu-TiB_2$ composites have been fabricated by hot extrusion. Sliding wear tests were peformed by a pin-on-disk type wear test machine under dry condition and loads varied with from 20N to 80N at sliding speed 3.5Hz. The test results showed that the wear losses and the friction coefficients decreased with increasing $Cu-TiB_2$ volume fraction and increasing the size of $Cu-TiB_2$ particle. Wear property of $10{\mu}m,\;5 vol\%\; TiB_2$ specimen was excellent all of the wear specimens. It is thought that the increase of plastic flow resistivity due to uniform distribution of $10{\mu}m,\;5 vol\%\; TiB_2$ wear specimen would improve wear property. The worn surface and wear debris were examined by optical microscope and scanning electron microscope.

• 소성∙가공
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• 제31권1호
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• pp.11-16
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• 2022

In this paper, wear characteristics of PVD coatings were compared on the die surface for cold stamping of MART1470 steel sheet with the finite element analysis and the pin-on-disc wear test. Three types of PVD coatings (CrN, TiAlCrN, and MoS2TiCr(W)N) were considered for the tool surface made of STD11 material. The stamping process of an auto-body part was analyzed with the finite element method. Ranges of process variables for the wear test such as contact pressure, relative speed, and sliding distance were predicted from analysis results. In order to quantitatively analyze wear characteristics of each coating, the amount of wear was measured and compared according to process variables with the pin-on-disc wear test. The influence of each process variable was investigated and the wear characteristics of the three coating layers were quantitatively compared. It was confirmed that the wear characteristics of MoS₂TiCr(W)N coating were better than those of CrN and TiAlCrN. It was noted that the proposed prediction approach could predict and respond to the wear phenomenon occurring in the stamping process.