• Title/Summary/Keyword: phosphogypsum

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Chloride ion Permeability of Non-Sintered Cement Concrete using Inorganic Industrial Wastes as activator (무기계 산업폐기물을 자극제로 이용한 비소성 시멘트 콘크리트의 염소이온 침투 저항성)

  • Mun, Kyoung-Ju;Lee, Chol-Woong;Park, Won-Chun;So, Seung-Young;Soh, Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.453-456
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    • 2006
  • If cement can be manufactured with industrial byproducts such as granulated blast furnace slag(GBFS), phosphogypsum(PG), and waste lime(WL) instead of clinker as its counterproposal, there would be many advantages, including maximum use of these industrial byproducts for high value-added resources, conservation of natural resources and energy by omitting the use of clinker, minimized environmental pollution problems caused by CO2 discharge, and reduction of the production cost. This research investigates the chloride ion permeability of NSC concrete added PG and WL to GBFS as sulfate and alkali activators. The result of experiment of chloride ion permeability, showed that NSC is very excellent in seawater resistance. Such a reasons are that the hydrate like CSH gel and ettringite formed dense pore structure of NSC matrix.

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Applicability of inorganic waste as binder at manufacturing of Light weight aggregates using high content sewage sludge (하수슬러지 인공경량골재 제조를 위한 무기계 폐기물의 점결제 적용성 평가)

  • Kim, Dug-Mo;Mun, Kyoung-Ju;Soh, Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.157-160
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    • 2005
  • The purpose of this study is to efficiently treat the sewage sludge discharged from sewage treatment plants and evaluate the feasibility of the manufacture of lightweight aggregates(LWA) using a large quantity of sewage sludge and inorganic waste binder ;f1y-ash, waste-stone, tailing, phosphogypsum. Then they were burned in different soak temperatures from 1190$^{circ}C$ to 1290$^{circ}C$ with fixed soak time and heating rate at 5 minutes and 20$^{circ}C$/min respectively in order to produce lightweight aggregate (LWA). Experiment were generated to evaluate the quality of LWA as well as the relationship between burning condition and product's quality.

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Pore Structure of Non-Sintered Cement Matrix (비소성 시멘트 경화체의 공극구조)

  • Mun Kyoung-Ju;Park Won-Chun;Soh Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.329-332
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    • 2004
  • This study aims to manufacture non-sintering cement(NSC) by adding phosphogypsum(PG) and waste lime(WL) to granulated blast furnace slag(GBFS) as sulfate and alkali activators. This study also investigates the pore structure of NSC Matrix. The result of experiment of pore structure properties, showed no considerable difference for total pore volume by cement mixing ratio but shows a large distinction in distribution of pore diameter. On the whole, pore-diameter of paste of NSC show that occupation ratio of pore diameter below 10mm is larger and is smaller than OPC and BFSC at pore diameter of over 10nm. Such a reason is that the hydrate like CSH gel and ettringite formed dense pore structure of NSC matrix.

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The Characteristics of Chloride Fixation in Non-Sintering Cement Matrix (비소성 시멘트 경화체내 염화물 고정화 특성)

  • Mun, Kyoung-Ju;Hyoung, Won-Kil;Park, Won-Chun;So, Seung-Young;Soh, Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.725-728
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    • 2006
  • This research investigates the characteristics of chloride fixation in non-sintering cement(NSC) matrix. NSC was manufactured by adding phosphogypsum and slack lime to granulated blast furnace slag as sulfate and alkali activators. As a result, the concentration of chloride ion in pore solution of NSC-solidified matrix is more low than that of OPC-solidified matrix containing the same chloride content in cement paste. Also, the concentration of chloride ion in pore solution of NSC-solidified matrix is similar with that of BSC-solidified matrix containing the same chloride content in cement paste.

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Hydration Reaction of Non-Sintering Cement Using Inorganic Industrial Waste as Activator (무기계 산업폐기물을 자극제로 이용한 비소성 시멘트의 수화반응)

  • Mun, Kyoung-Ju;Lee, Chol-Woong;So, Seung-Young;Soh, Yang-Seob
    • Journal of the Korea Concrete Institute
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    • v.18 no.2 s.92
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    • pp.267-274
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    • 2006
  • Greenhouse gas reduction will be highlighted as the most pending question in the cement industry in future because the production of Portland cement not only consumes limestone, clay, coal, and electricity, but also release waste gases such as $CO_2,\;SO_3$, and NOX, which can contribute to the greenhouse effect and acid rain. To meet the increase of cement demand and simultaneously comply with the Kyoto Protocol, cement that gives less $CO_2$ discharge should be urgently developed. This study aims to manufacture non-sintering cement(NSC) by adding phosphogypsum(PG) and waste lime(WL) to granulated blast furnace slag(GBFS) as sulfate and alkali activators. This study also Investigates the hydration reaction of NSC through analysis of scanning electron microscopy(SEM), X-ray diffraction(XRD), differential thermal analysis(DTA), and pH. Results obtained from analysis of the hydrate have shown that the glassy films of GBFS are destroyed by the activation of alkali and sulfate, ions eluted from the inside of GBFS react with PG and produce ettringite, and consequently the remaining component in GBFS slowly produced C-5-H(I) gel. Here, PG is considered not only to play the role of simple activator, but also to work as a binder reacting with GBFS.

Dehydration Reaction of Phosphogypsum in a Fluidized Bed Reactor (유동화 반응조에서의 인산석고의 탈수반응에 관한 연구)

  • Il Hyun Park;Shin Hwan Ihn;Youn Soo Sohn
    • Journal of the Korean Chemical Society
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    • v.24 no.4
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    • pp.329-336
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    • 1980
  • A domestic phosphogypsum was calcined in a batch type fluidized bed reactor at various reaction temperatures ranging 90∼180$^{\circ}$ without and with an alkaline additive amounting up to 5% of gypsum, and physical properties of the resultant products were compared following their characterization by X-ray diffraction pattern and DTA. It has been found that dehydration reactions were uniformly carried out in the fluidized bed reactor and only hemihydrate was obtained at 90$^{\circ}$ whereas at higher temperatures dehydration reaction progressed further. When gypsum was charged to the reactor preheated at over 140$^{\circ}$, a considerable degree of dehydration occurred before the reactant reached the initially set reactor temperature and in particular, at over 160$^{\circ}$ most of dehydration reaction was performed prior to the present reactor temperature. However, it has been found that gypsum mostly transforms into hemihydrate around the reactant temperature of 140$^{\circ}$ while transformation into anhydrite mostly occurs around $160^{\circ}C.$ When calcium hydroxide was added to gypsum in the reactor, the optimum physical properties of the calcined product were obtained at the weight ratio of $Ca(OH_2)/P_2O_5$ = 3.2.

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Strength Characteristics of Solidified Soil with Hardening Agents made of Industrial By-Products (산업부산물을 이용한 지반고화제 혼합토의 강도특성)

  • Kim, Youngsang;Yu, Geunmo;Mun, Kyoungju
    • Journal of the Korean GEO-environmental Society
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    • v.13 no.6
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    • pp.19-26
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    • 2012
  • In this study, geotechnical tests including unconfined compression test were carried out to evaluate the ground improvement effect of the hardening agent, which has been developed by using inter-chemical reactions between slag, fly ash, phosphogypsum and bypass dust on the weathered granite soil and dredged marine clay. Test results show that the strength of weathered granite soil mixed with hardening agent B-2, which uses phosphogypsum as an activator, is higher than that of B-1, which uses bypass dust as an activator. Strengths of B-1 & B-2 hardening agent mixed soil show only 44%~60% of strength of OPC(Ordinary Portland Cement, OPC) mixed soil. However, since B-1 and B-2 agents are made of industrial by-products, they seem economically more effective than ordinary portland cement as well as other present hardening agents. Test results on dredged marine clay show that unconfined compression strength increases with amount of agent and curing days. Unconfined compression strength of 14% B-1 agent mixed soil increases linearly with curing days and reaches only 40% of OPC mixed soil. While unconfined compression strength of 14% B-2 agent mixed soil increases exponentially and reaches 133% of OPC mixed soil. Relationship between deformation modulus and unconfined compression strength of B-1 and B-2 mixed soil can be expressed as $E_{50}=(20{\sim}47)_{qu,28}$, which is similar with lower limit of OPC mixed dredged marine clay.

Reducing Phosphorus Release from Paddy Soil by Coal Ash and Phospho-Gypsum Mixture

  • Lee, Chang-Hoon;Lee, Yong-Bok;Lee, Hyub;Ha, Byung-Yun;Kim, Pil-Joo
    • Korean Journal of Environmental Agriculture
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    • v.24 no.1
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    • pp.12-16
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    • 2005
  • As a silicate source to rice, a coal ash was selected and mixed with phosphor-gypsum (50:50, wt $wt^{-1}$) to reduce the potential of boron toxicity and to supply calcium element. We expected that high con tent of calcium in this mixture might convert water-soluble phosphorus to less soluble forms and then reduce the release of soil phosphorus to surface runoff. The mixture was applied with the rate of 0, 20, 40, and 60 Mg $ha^{-1}$ in paddy soil (Nagdong series, a somewhat excessively drained loamy fine sand) in Daegok, Jinju, Korea The mixture reduced significantly water-soluble phosphorus (W-P) in the surface soils by shifting from W-P and Fe-P to Ca-P and Al-P during whole rice cultivation. In contrast with W-P, plant available phosphorus increased significantly with the mixture application due to high content of phosphorus and silicate in the mixture. The mixture of coal ash and phosphor-gypsum (50:50, wt $wt^{-l}$) would be a good alternative to reduce a phosphorus export in rice paddy soil together with increasing rice yields.

Improving performance of soil stabilizer by scientific combining of industrial wastes

  • Yu, Hao;Huang, Xin;Ning, Jianguo;Li, Zhanguo;Zhao, Yongsheng
    • Geomechanics and Engineering
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    • v.10 no.2
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    • pp.247-256
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    • 2016
  • In this paper, based on understanding the design theories on soil stabilization, a series of soil stabilizers were prepared with different kinds of industrial wastes such as calcined coal gangue (CCG), blast furnace slag (SS), steel slag (SL), carbide slag (CS), waste alkali liquor (JY), and phosphogypsum (PG). The results indicated that when the Portland cement (PC) proportion was lower than 20% in the stabilizer, for the soil sample selected from Wuhan (WT) and Beijing (BT), the unconfined compress strength (UCS) of the stabilized soil specimens could increase 4.8 times and 5.4 times respectively than that of the specimens stabilized only by PC; compared with the UCS of the specimen stabilized only by PC, the UCS of the specimen which was made from soil sample WT and stabilized by the stabilizer composed only by CCG, CS, and PG increased 1.5 times, and UCS of the specimen which was made from soil sample BT and stabilized by the stabilizer composed only by SS, JY, and PG increased 4.5 times.

A Study on the Flexural Behavior of Concrete Using Non-burnt Cement (비소성 시멘트 콘크리트의 휨 거동에 관한 연구)

  • Yoo, S.W.;Nam, E.Y.;Lee, S.J.;Hwang, S.B.;Soh, Y.S.;Kim, J.S.
    • Journal of the Korean Society of Safety
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    • v.27 no.2
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    • pp.49-56
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    • 2012
  • If cement can be manufactured with industrial byproducts such as granulated blast furnace slag, phosphogypsum, and waste lime instead of clinker, there would be many advantages, including maximum use of these industrial byproducts for high value-added resources, conservation of natural resources and energy by omitting the use of clinker, minimized environmental pollution problems caused by CO2 discharge, and reduction of the production cost. By this reason, in this study, mechanical behavior tests of non-burnt cement concrete were performed, and elasticity modulus and stress-strain relationship of non-burnt cement concrete were proposed. 6 test members were manufactured and tested according to reinforcement ratio and concrete compressive strength. By the test results, there was no difference between ordinary concrete and non-burnt cement concrete of flexural behavior. In order to verify the proposed non-burnt cement concrete model, nonlinear analytical model was derived by using strain compatibility method. By the results of comparison between test results, ordinary concrete model and proposed model, The proposed model well predicted the flexural behavior of non-burnt cement concrete.