• Title/Summary/Keyword: permanent magnet DC motor

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A Magnet Pole Shape Optimization of a Large Scale BLDC Motor Using a RSM With Design Sensitivity Analysis (민감도기법과 RSM을 이용한 대용량 BLDC 전동기 영구자석의 형상 최적화)

  • Shin, Pan-Seok;Chung, Hyun-Koo;Woo, Sung-Hyun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.4
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    • pp.735-741
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    • 2009
  • This paper presents an algorithm for the permanent magnet shape optimization of a large scale BLDC(Brushless DC) motor to minimize the cogging torque. A response surface method (RSM) using multiquadric radial basis function is employed to interpolate the objective function in design parameter space. In order to get a reasonable response surface with relatively small number of sampling data points, additional sampling points are added on the basis of design sensitivity analysis computed by using FEM. The algorithm has 2 stages: the first stage is to determine the PM arc angle, and the 2nd stage is to optimize the magnet pole shape. The developed algorithm is applied to a 5MW BLDC motor to get a minimum cogging torque. After 3 iterations with 4 design parameters, the cogging torque is reduced to 13.2% of the initial one.

Finite Element Analysis of a Inner-Rotor Type BLDC Motor without Rotor Core (회전자 철심이 없는 내전형 BLDC 모터의 유한요소 해석)

  • Chang, Hong-Soon;Jung, In-Soung;Baek, Soo-Hyeon
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.10
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    • pp.652-658
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    • 2000
  • In many cases, ferrite magnets of ferrite bonded magnets used in inner-rotor type small brushless DC(BLDC) motors do not have rotor core. The magnetization directions of permanent magnets do not have only parallel or radial direction. In this case, the characteristics of magnets are different from cored type ones which have uniform magnetization direction. In this paper, the magnetization directions and intensities of a ferrite magnet and a ferrite bonded magnet are analyzed by finite element analysis for magnetization procedure. The characteristics of inner-rotor type BLDC motor are analyzed by using the analyzed results. The validity of the method is verified by comparing the analyzed results with measured ones.

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A Fuzzy Logical Optimal Efficiency Control of Permanent Magnet Synchronous Motor (PMSM의 퍼지 로직 최적 효율 제어)

  • Zhou, Guang-Xu;Lee, Dong-Hee;Ahm, Jin-Woo
    • Proceedings of the KIEE Conference
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    • 2007.04c
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    • pp.97-99
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    • 2007
  • This paper presents a fuzzy logical control method to implement an on-line optimum efficiency control for Permanent Magnet Synchronous Motor. This method real-timely adjusts the output voltage of the inverter system to achieve the optimum running efficiency of the whole system. At first, the input power is calculated during the steady state in the process of efficiency optimizing. To exactly estimate the steady state of the system, this section needs check up the speed setting on timely. The second section is to calculate input power of dc-bus. The exact measurement of the voltage and current is the vital point to acquire the input power. The third section is the fuzzy logic control unit, which is the key of the whole drive system. Based on the change of input power of dc-bus and output voltage, the variable of output voltage is gained by the fuzzy logical unit. With the on-line optimizing. the whole system call fulfill the minimum input power of dc-bus on the running state. The experimental result proves that the system applied the adjustable V/f control method and the efficiency-optimizing unit possesses optimum efficiency, and it is a better choice for simple variable speed applications such as fans and pump.

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A Study on the Permanent Magnet Overhang Effect in Brushless DC Motor (브러시리스 DC 모터의 영구자석 오버형 효과 대한 연구)

  • Kwon, H.;Chun, Y.D.;Lee, J.;Kim, S.;Kim, Y.H.;Im, T.B.;Sung, H.K.
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.599-601
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    • 2001
  • This paper investigates the permanent magnet (PM) overhang effect on the characteristics such as cogging torque and torque in brushless DC motor (BLDCM). The overhang effect has been used to enlarge the performance of the radial flux density in BLDCM and balance the force in the axial direction for the reduction of the vibration. 3D equivalent magnetic circuit network method (3D EMCNM) is used for the accurate and efficient analysis. The characteristics of BLDCM are analyzed according to the variation of overhang length and the optimal length and ratio of overhang is determined.

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Improved Analytical Modeling of a Ellipse Shape Permanent Magnet Rotor in Ultra-High-Speed Brushless DC motor for the Reduction of Torque Ripple

  • Sung, So-Young;Jeong, Jae-Hoon;Choi, Ji-Hwan;Park, Hyung-Il;Jang, Seok-Myeong
    • Journal of Electrical Engineering and Technology
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    • v.8 no.4
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    • pp.945-950
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    • 2013
  • This paper deals with the ellipse permanent magnet machines for the minimization of torque ripple based on electromagnetic field theory. On the basis of a magnetic vector potential and a two dimensional (2-D) polar system, analytical solutions for flux density due to permanent magnet (PM) and current are obtained. In particular, the analytical solutions for mathematical expressions of magnets with different circumferential thicknesses can be solved introducing improved magnetization modeling techniques. The analytical results are validated extensively be nonlinear finite element solutions, a reduction of torque ripple can be achieved.

Analysis of the Acoustic Noise Characteristics by Controlling Lead Angle in Brushless DC Motors (진상각 제어에 따른 BLDC 전동기의 소음 특성 해석)

  • 황상문;김경태;정승규
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.101-109
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    • 2000
  • Mutual torque ripple in a brushless DC motor is the main source of acoustic noise, especially fur motor operation with high speed and torque. This paper presents a method to obtain mutual torque ripple to identify acoustic noise source. Mutual torque ripple can be determined by analyzing phase current shape and magnetic circuit with different lead angles. Current shape is determined by state space model of voltage equation with the use of inductance calculated by FEM, and confirmed by experimental results. Mutual torque ripple is also determined by FEM analysis for the calculated current shape. Acoustic noise experiment reveals that mutual torque ripple with different lead angle is one of the main sources for noise generation in a brushless DC motor.

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PLL Control Method for Precise Speed Control of Slotless PM Brushless DC Motor Using 2 Hall-ICs (2 Hall-ICs를 이용한 Slotless PM Brushless DC Motor의 정밀속도제어를 위한 PLL 제어방식)

  • Yoon Y.H;Lee S.J;Kim Y.R;Won C.Y;Choe Y.Y
    • The Transactions of the Korean Institute of Power Electronics
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    • v.10 no.2
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    • pp.109-116
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    • 2005
  • The high performance drives of the slotless Permanent Magnet Brushless DC(PM BLDC) motor can be achieved by the current control, where the currents flow according to the rotor position and the current phase is suitably controlled according to the operational condition. Rotor position information can be provided by Hall-IC or sensorless algorithm. So, the Hall-ICs are set up in this motor to detect the main flux from the rotor. Instead of using three Hall-ICs and encoder, this paper uses only two Hall-ICs for the permanent magnet rotor position and the speed feedback signals, and uses a micro-controller of 16-bit type (80C196KC). Also because of low resolution obtained by using Hall-IC even low-cost and simple structure, to improve the wide range of speed response characteristic more exactly, we propose the rotor position signal synthesizer using PLL circuit based on two Hall-ICs.

Conceptual design and fabrication test of the HTS magnets for a 500 W-class superconducting DC rotating machine under 77 K

  • Choi, J.;Kim, S.K.
    • Progress in Superconductivity and Cryogenics
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    • v.23 no.4
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    • pp.35-38
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    • 2021
  • Conventional direct current (DC) rotating machines are usually used for crane and press machine using high torque in metal and steel industries, because of a constant output power along variable rotating speed. A general DC motor with permanent field magnets could not increase a magnetic flux density at a gap between armature coils and field magnets. However, a superconducting DC motor has field magnets composed with high temperature superconducting (HTS) coils and it could increase the magnetic flux density at the gap to over 10 times than those of a general DC motor by control the excitation current into HTS coils. The superconducting DC motor could be operated with extremely high torque and constant output power at a low rotational speed. In this paper, a 500 W superconducting DC rotating machine was conceptually designed with a LN2 (Liquid Nitrogen) cooling method and the operation characteristics results of HTS field magnets were presented. The two no-insulation HTS magnets for a 500 W superconducting DC rotating machine were fabricated. The excitation current for the HTS magnets could be controlled from 0 to 40 A. This test results will be available to design large-sized HTS magnets for a number of hundred kW class superconducting DC rotating machine under LN2 cooling system.

Comparison of Two Rotor Configurations by Changing the Amount of Magnet and Reluctance Components

  • Beser, Esra Kandemir;Camur, Sabri;Arifoglu, Birol;Beser, Ersoy
    • Journal of Electrical Engineering and Technology
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    • v.10 no.1
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    • pp.155-164
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    • 2015
  • In this paper, two rotor configurations including different amount of magnet and reluctance parts are presented. The rotors are constituted by means of a flexible hybrid motor structure. Considerable features of the hybrid structure are that the combination of the magnet and reluctance parts can be suitably modified and the mechanical angle (${\beta}$) between the parts can also be varied. Two hybrid rotor configurations have been considered in this study. First, finite element (FE) simulations were carried out and the torque behaviors of the motors were predicted. The average torque ($T_{avg}$) and maximum torque ($T_{max}$) curves were obtained from FE simulations in order to find suitable ${\beta}$. Mathematical model of the motors was formed in terms of a,b,c variables considering the amount of the magnet and reluctance parts on the rotor and simulations were performed. Rotor prototypes, motor drive and drive method were introduced. Torque profiles of the motors were obtained by static torque measurement and loaded tests were also realized. Thus, simulation results were verified by experimental study. There is a good match between predictions and measurements. The proposed motors are operated with electrical $120^{\circ}$ mode as a brushless DC motor (BLDC) and torque versus speed characteristics show a compound DC motor characteristic. The motors can be named as brushless DC compound motors.

Experimental Assessment with Wind Turbine Emulator of Variable-Speed Wind Power Generation System using Boost Chopper Circuit of Permanent Magnet Synchronous Generator

  • Tammaruckwattana, Sirichai;Ohyama, Kazuhiro;Yue, Chenxin
    • Journal of Power Electronics
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    • v.15 no.1
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    • pp.246-255
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    • 2015
  • This paper presents experimental results and its assessment of a variable-speed wind power generation system (VSWPGS) using permanent magnet synchronous generator (PMSG) and boost chopper circuit (BCC). Experimental results are obtained by a test bench with a wind turbine emulator (WTE). WTE reproduces the behaviors of a windmill by using servo motor drives. The mechanical torque references to drive the servo motor are calculated from the windmill wing profile, wind velocity, and windmill rotational speed. VSWPGS using PMSG and BCC has three speed control modes for the level of wind velocity to control the rotational speed of the wind turbine. The control mode for low wind velocity regulates an armature current of generator with BCC. The control mode for middle wind velocity regulates a DC link voltage with a vector-controlled inverter. The control mode for high wind velocity regulates a pitch angle of the wind turbine with a pitch angle control system. The hybrid of three control modes extends the variable-speed range. BCC simplifies the maintenance of VSWPGS while improving reliability. In addition, VSWPGS using PMSG and BCC saves cost compared with VSWPGS using a PWM converter.